Vacuum turboemulsifier for liquid and creamy products

Achieve precise emulsification and mixing of liquid and creamy formulations with our advanced vacuum turboemulsifier, ensuring consistent quality in moisturizing lotions, anti-aging creams, and more, while optimizing your production line efficiency.

Emulsifies and Mixes Liquid and Cream Products

The TURBO-FIX SERIES from Marchesini Group is a sophisticated vacuum turboemulsifier designed for the cosmetic and personal care industries. Engineered for precision emulsification and mixing, it features a fixed cover and vessel with a jacket for efficient heating and cooling. Its vacuum circuit and inverter-controlled turbine and slow mixers ensure consistent product quality. Ideal for producing moisturizing lotions, anti-aging creams, and liquid shampoos, it accommodates batch production ranging from 300 to 10,000 liters. Integrated automated systems, including PLC control and optional D-connect remote service, facilitate seamless production line integration. The equipment’s full Atex certification, stainless steel construction, and optional CIP/SIP systems enhance safety, durability, and hygiene, while optional ancillary melters and vessel washing setups offer additional versatility.

Benefits

  • Ensures product uniformity and quality with precise emulsification and mixing controls.
  • Expands production capabilities from medium to large-scale operations with capacities up to 10,000 liters.
  • Enhances operational safety and durability with full Atex certification and robust stainless steel construction.
  • Reduces heating and cooling time with efficient vessel jacket system, lowering energy consumption.
  • Streamlines cleaning and maintenance with optional CIP/SIP systems, minimizing production downtime.

General


Applications
Personal care products,Liquid formulations,Creamy products,Cosmetics
End products
Hair conditioner,Aloe vera gel,Foundation makeup,Liquid shampoos,Face serums,Body wash,Sunscreen lotion,Anti-aging creams,Moisturizing lotions
Steps before
Purification,Heating,Ingredient Mixing
Steps after
Cooling,Container Filling,Packing
Input ingredients
liquid ingredients,creamy products,raw materials
Output ingredients
processed emulsified products,medium scale products,large scale productions
Market info
Marchesini (Dumek) is renowned for designing and manufacturing advanced engineered-to-order equipment for the pharmaceutical and cosmetics industries, focusing on innovation, quality, and customization to meet specific client needs efficiently.

Technical Specifications


Capacity
300 - 10000 litres
Automation
D-connect for remote service
Heating system
Electric or steam
Insulating jacket
Yes
Speed Control
Regulated by inverter
Mixing Method
Slow mixer with counter-rotating movement
Emptying Method
By pressure
Vacuum Circuit
Yes
Touchscreen Size
12”
CIP/SIP Systems
Yes
Construction Material
AISI 304 stainless steel
ATEX Certification
Full ATEX certification (option)
Additional Features
Ancillary melters (option),Set up for inside vessel washing (option)

Operating Characteristics


Working Mechanism
Vacuum Turboemulsifier
Integrated Steps
Heating,Cooling,Emulsifying
CIP/SIP
CIP and SIP systems available
Batch vs. Continuous Operation
Batch
Automation Level
Touchscreen Controlled
Cleaning Method
Set up for inside vessel washing
Vessel Emptying
By Pressure


ATEX certification
Full

Physical Characteristics


Vessel shape and size
Fixed cover,300 - 10000 litres
Heating system
Electric or steam vessel heating
Insulation
Vessel insulating jacket
Discharge method
Pressure vessel emptying
Control panel type
12” Touchscreen
Material
AISI 304 stainless steel

Custom Options


Control panel type
12” Touchscreen
Vessel cover
Fixed
Vessel emptying method
By pressure