Modular high-speed forming, cutting, and wrapping for soft caramels

Streamline your confectionery production with a high-speed system designed for seamless forming, cutting, and wrapping. Ideal for those looking to enhance efficiency and flexibility in packaging diverse sweet and snack products, ensuring precision and consistent output in every batch.

Forms, Cuts, and Wraps Confectionery Products

The FPW5 from Theegarten-Pactec is a modular high-speed machine designed to form, cut, and wrap confectionery products, offering flexible packaging solutions for a wide array of items including soft caramels, toffees, and hard candies. Its standout feature is the rapid changeover capability, allowing operators to switch product sizes and sealing types—between cold sealing, heat sealing, and cut-off seam welding—quickly and easily. This machine processes up to 1,500 products per minute and efficiently uses recyclable mono films and paper-based materials, aided by a patented preheating system that reduces material waste. Fully integrating into existing production lines, it supports continuous operations, ideal for large-scale food and confectionery manufacturers. The FPW5 is PLC-controlled, enabling seamless connectivity and remote monitoring for optimized operational oversight. Constructed to meet stringent food safety standards, it offers exceptional hygiene with easy-to-clean surfaces, minimizing downtime and ensuring consistent production quality. Customization options, along with comprehensive engineering support, allow for tailored configurations to meet specific production demands.

Benefits

  • Increases production speed, processing up to 1,500 products per minute.
  • Minimizes material waste with recyclable packaging and patented preheating.
  • Reduces changeover time with modular design allowing quick size and sealing type adjustments.
  • Enhances operational efficiency through PLC-controlled automation and remote monitoring.
  • Meets stringent food safety standards, ensuring consistent product quality and hygiene.

General


Applications
Chewy sweets,Soft caramels,Snacks,Hard candies,Bouillon cubes,Toffees,Chocolate products,Bubble gum,Sweets,Effervescent tablets,Dishwasher tablets,Preformed products,Chewing gum
End products
Chocolate truffles,Toffee squares,Citric acid effervescent tablets,Fruit-flavored hard candy,Chicken bouillon cubes,Bubble gum balls,Individually wrapped soft caramel pieces,Vegetable bouillon cubes,Concentrated dishwasher detergent tablets,Chewing gum sticks,Fruit-flavored chewy sweets,Shaped gummy candies
Steps before
Product mass formation,Cutting from mass rope
Steps after
Coating,Further packaging,Storage
Input ingredients
soft caramels,toffees,chewy sweets,chewing gum,hard candies,jelly products,chocolate products
Output ingredients
flow packs,wrapped soft caramels,wrapped toffees,wrapped chewy sweets,wrapped chewing gum,wrapped hard caramels,wrapped jelly products,wrapped chocolate products
Market info
Theegarten-Pactec is known for its expertise in manufacturing highly specialized packaging machines for small-sized confectionery products, offering innovative, flexible, and efficient solutions tailored to various customer needs in the industry.

Technical Specifications


Wrapping speed
1,500 products/min
Packaging material speed
140 meter/min
Output (max)
2,000 products/min (Similar machine)
Sealing type
Cold sealing,heat sealing,cut-off seam welding
Product sizes changeover
Quick changeover
Material compatibility
Recyclable mono films,paper-based materials
Automation
Modular system allows flexibility
Flow pack type
Products wrapped in flow packs

Operating Characteristics


Working Mechanism
Modular high-speed forming,cutting,and wrapping
Integrated Steps
Forming,cutting,and wrapping
Changeover Time
Quick changeover for product sizes and sealing types
Batch vs. Continuous Operation
Continuous operation
Automation Level
PLC-controlled
Sealing Type
Cold sealing,heat sealing,cut-off seam welding
Energy Efficiency
Processing of recyclable materials

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
Touchscreen
Compact footprint
Yes
Discharge method
Flow pack
Feed method
Automatic

Custom Options


Sealing Types
Cold sealing,heat sealing,cut-off seam welding
Product Size Changeover
Quick changeover between different product sizes
Material Compatibility
Recyclable mono films,paper-based packaging material
Integration Possibilities
Modular concept allows quick adaptation