Lollipop forming and wrapping solution
Streamline your confectionery production with this innovative system designed to efficiently form and wrap diverse lollipop shapes, ensuring consistent quality and visual appeal while reducing downtime and maintenance needs.
Forms and Wraps Lollipops Efficiently
The GEA Aquarius FlexFormWrap is an innovative solution designed for confectionery manufacturers, adept at forming and wrapping ball, fancy, and 3D lollipops. It employs a unique servodriven transfer wheel, allowing rapid adjustments between different sizes and shapes. The system ensures precise positioning from forming to wrapping, minimizing film sticking with its patented preheating feature. Capable of producing up to 700 lollipops per minute, it integrates seamlessly into high-speed production lines while maintaining flexibility in stick length adjustments. Equipped with an auto-lubrication system and clean-in-place units, maintenance and downtime are significantly reduced, ensuring continuous, efficient production cycles. The machinery conforms to CE marking standards, offering robust machine damage protection and reliable customer support.
Benefits
- Minimizes downtime with quick changeovers and easy maintenance.
- Enhances product appeal by maintaining intricate lollipop designs.
- Increases production adaptability with flexible size and shape options.
- Supports sustainable operations with reduced sealing temperatures.
- Maintains consistent high-quality output with precise film handling.
- Applications
- Sweets,Lollipops,Confectionery
- End products
- Fancy lollipops,Ball lollipops,3d lollipops,Sandwich-wrapped lollipops,Center-filled lollipops
- Steps before
- Ball lollipop forming,3D lollipop forming,Center-filled lollipop forming
- Steps after
- Cooling,Sandwich style wrapping,Packing
- Input ingredients
- solid lollipops,center filled lollipops,ball lollipops,3D lollipops
- Output ingredients
- formed lollipops,wrapped lollipops,sandwich wrap style lollipops
- Market info
- GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.
- Lollipop Production Speed
- Up to 700 lollipops/minute
- Changeover Time
- Approximately 2 hours
- Lollipop Size Range
- 22 to 35 mm
- Automation
- Servodriven with PLC control
- Wrapping Style
- Sandwich wrap
- Cooling Method
- PopCooler F cooler
- Sealing Temperature
- Lowered via preheating system
- Die Set Change
- Easy exchange set available
- Stick Length Adjustment
- Easy adjustment available
- Cleaning Time
- 20 to 30 minutes
- Center Filling Capability
- Available for ball,fancy,or 3D lollipops
- Color Positioning
- Available
- Machine Damage Protection
- Extensive package included
- Lubrication System
- Auto-lubrication
- Working Principle
- Servo-driven wheel,unique take-over transfer wheel
- Changeover Time
- Approximately 2 hours for different lollipop sizes or shapes
- Cleaning Method
- CIP / Manual
- Batch vs. continuous operation
- Inline continuous
- Automation Level
- PLC-controlled
- Preheating System
- Lower sealing temperature,prevent sticking
- Energy Efficiency
- Auto lubrication system minimizes downtime
- Output Rate
- Up to 700 lollipops/minute
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact
- Discharge method
- Servodriven wheel
- Control panel type
- PLC and touch screen
- Die set configuration
- Easy exchange set for die set
- Lollipop size adjustment
- 22 up to 35 mm
- Forming versatility
- Ball,fancy,3D
- Lollipop center filling
- Centre fill capability
- Color positioning
- Available
- Remote service
- Optional
- Back up power supply
- Optional