Ice cream sandwich production unit
Achieve consistent production of high-quality ice cream sandwiches with rapid, precise operations and hygienic design, while minimizing maintenance and environmental impact.

Produces and Wraps Ice Cream Sandwiches
The Tetra Pak® Ice Cream Sandwich Unit A1 is engineered to efficiently produce high-quality ice cream sandwiches at an impressive rate of 12,000 products per hour. This versatile unit features servo-driven systems that provide precise control over dispensing, folding, and wrapping processes, ensuring consistent product output with minimal maintenance requirements. The machine excels in producing various ice cream products, such as vanilla, chocolate, and strawberry wafer sandwiches, as well as multi-flavor and ripple ice creams. Its integrated multi-flavor nozzles and static ice cream mixers offer the flexibility to create unique combinations, like Neapolitan and marbled patterns. Designed with hygiene in mind, the equipment features easy-to-clean components, including lubrication-free bushings and removable parts that facilitate rapid maintenance. Its eco-friendly approach, using paper-based packaging, aligns with sustainable practices, while the dual-zone heat sealing enables compatibility with multiple wrap materials. Whether in food, dairy, or ice cream industries, this unit seamlessly integrates into existing production lines, offering ice cream manufacturers a reliable solution for elevated productivity and product diversity.
Benefits
- Maximizes production efficiency with up to 12,000 ice cream sandwiches per hour.
- Ensures precise and consistent product quality with servo-driven controls.
- Reduces maintenance time and costs with lubrication-free bushings.
- Supports sustainable operations with environmentally-friendly paper-based packaging.
- Enhances product versatility through multi-flavor and ripple creation capabilities.
- Applications
- Ripple ice cream products,Multi-flavour ice cream products,Ice cream sandwiches,Neapolitan ice cream
- End products
- Chocolate wafer ice cream sandwiches,Neapolitan ice cream sandwiches,Mixed berry ripple ice cream sandwiches,Vanilla ice cream sandwiches,Rippled chocolate ice cream bars,Rippled caramel ice cream bars,Strawberry ice cream sandwiches,Mint chocolate chip ice cream sandwiches
- Steps before
- Biscuit/Wafer Preparation,Wafer Loading,Ice Cream Mixing
- Steps after
- Wrapping,Heat Sealing,Packaging
- Input ingredients
- wafer biscuits,ice cream mix,packaging material,poly film,paper-based wrap
- Output ingredients
- rectangular ice cream sandwiches,multi-flavour ice cream sandwiches,ripple ice cream products,fold-wrap style ice cream sandwiches
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Capacity
- Up to 200 products/minute (12,000 products/hour)
- Automation
- Servo drives
- Filling method
- Static nozzle,no additional ice cream cutter needed
- Cleaning method
- Easy to clean,fast cleaning due to limited parts
- Material usage
- Paper wrapping,envelope wrap uses less material than flow wrap
- Energy efficiency
- Low lubrication needed due to lubrication free bushings
- Production output
- Up to 200 products/minute (12,000 products/hour)
- Cleanability
- Easy to clean
- Automation level
- High (servo drives with HMI control)
- Maintenance requirement
- Minimal due to limited mechanical linkage
- Energy efficiency
- Low environmental impact
- Wrapping style
- Fold-wrap style packaging
- Safety features
- Perforated sheet metal guard,safety switch controlled sliding door
- Product changeover
- Servo driven adjustments for quick changeover
- Material usage
- Less paper-based packaging material than flow wrap
- Cleanability
- Easy to clean
- Machine footprint
- Compact
- Discharge method
- Servo-driven star wheel
- Wrapper type
- Fold-wrap style
- Control panel type
- HMI screen
- Wafer shape
- Rectangular
- Control panel type
- HMI integrated
- Integration possibilities
- Servo drive integration
- Discharge method
- Servo-driven
- Changeover time
- Quick changeover with adjustable components
- Cleaning method
- Manual with spray nozzle option