High-speed Map packaging for fresh food products
Ensure product freshness and safety with robust, high-speed packaging that delivers hermetic seals in a modified atmosphere, crucial for maintaining quality and extending shelf life in demanding food production environments.
Wraps and Seals Food Products Airtight
The FM 500 Flow Pack Wrapper from ULMA Packaging specializes in creating hermetically sealed packages for diverse food products like sliced ham, cheddar cheese blocks, and ready meals. Equipped with an LD cross sealing head, the FM 500 ensures airtight seals at high speeds, with capabilities reaching up to 250 products per minute. This horizontal flow wrapper excels in applications requiring Modified Atmosphere Packaging (MAP), crucial for maintaining product freshness in the meat, cheese, and baked goods industries.
The FM 500 operates through an electronically synchronized system featuring independent servomotors, enhancing precision in packaging processes. Its stainless steel frame and open frame infeed system allow for easy cleaning, essential in hygiene-sensitive environments. Integrated with a 10″ HMI touchscreen, the machine facilitates user interaction and seamless integration into automated production lines via Ethernet connectivity for data acquisition and control.
Available configurations include top and bottom reel versions and compatibility with various films, such as laminated barrier and shrink films. Optional features like the inline residual oxygen analyzer and automatic reel change system further boost operational efficiency. Constructed for robustness and reliability, the FM 500 meets the rigorous standards of continuous, high-speed operations demanded by food packaging companies.
Benefits
- Enhances product freshness and safety with airtight Modified Atmosphere Packaging (MAP).
- Boosts production efficiency by handling up to 250 products per minute.
- Minimizes cleaning time with an easy-to-clean, rustproof stainless steel design.
- Improves operational integration through Ethernet connectivity for data-driven production management.
- Increases packaging reliability with precise, electronically synchronized servomotor control.
- Applications
- Ready meals,Baked goods,Meat,Confectionery,Cheese
- End products
- Baguette bread,Chocolate bars,Croissants,Lasagna ready meal,Cheddar cheese blocks,Sliced ham
- Steps before
- Product handling,Product sorting,Product loading
- Steps after
- Final packaging,Quality inspection,Distribution
- Input ingredients
- fresh food,meat,cheese,ready meals,baked goods,packaging film
- Output ingredients
- hermetic pillow pack,MAP packaging,sealed packaging
- Market info
- ULMA Packaging Spain is renowned for designing and manufacturing innovative, customized packaging solutions for the food, pharmaceutical, and non-food industries, emphasizing advanced automation technology, sustainability, and high-quality service.
- Packaging Speed
- Up to 250 products/min
- Type of Sealing
- Hermetic three-seal pillow pack
- Control System
- Industrial PC with 10" HMI touchscreen
- Cross Sealing Head
- Long Dwell
- Frame Material
- Stainless Steel
- Film Compatibility
- Various films including laminated and barrier shrink films
- Infeed System Design
- Washable "Open Frame"
- Sealing Time
- Long (due to Long Dwell head)
- Pneumatic Features
- Reel fastening system
- Data Connectivity
- Ethernet connection for data acquisition
- Automation
- Independent servomotors,PLC-controlled
- Automation level
- Industrial PC with HMI touchscreen
- Sealing method
- Long Dwell sealing head
- Batch vs. continuous operation
- Continuous
- Cleaning method
- Washable "Open Frame" design
- Energy efficiency
- Designed for high-efficiency operations
- Maximum operating speed
- 250 products/min
- Hygiene design
- Rustproof and waterproof construction
- Control panel type
- 10" colour touchscreen
- Product compatibility
- Meat,cheese,ready meals,baked goods
- Cleanability
- Washable "Open Frame" design
- Corrosive resistance (e.g. acids)
- Stainless steel frame
- Rust resistance
- Highly rustproof elements
- Machine footprint
- Compact and robust design
- Frame material
- Stainless steel
- Control panel type
- 10" HMI touchscreen
- Sealing head type
- Long Dwell cross sealing head
- Infeed system
- Washable "Open Frame" design
- Reel holder
- Front-loading with pneumatic fastening
- Control panel type
- 10" HMI touchscreen
- Reel holder type
- Pneumatic reel fastening system
- Sealing head type
- LD (Long Dwell) cross sealing head
- Material Compatibility
- Versions for different films (laminated barrier films,BDF barrier shrink films,etc.)
- Connectivity
- Ethernet connection for data acquisition,VNC,production control systems
- Film roll loading
- Front-loading reel holder
- Reel change system
- "Easy-Tape" system for automatic reel change
- Infeed system
- Washable "Open Frame" design
- Machine frame material
- Stainless steel