Customized puff pastry production line

Streamline your pastry production process with this customizable solution, capable of processing up to 600 kg of dough per hour, while maintaining precise control over dough thickness and layer creation for consistent quality.

Automates Dough Processing and Pastry Formation

ANKO’s Customized Puff Pastry Production Line is designed to meet the diverse needs of food producers and bakery businesses. This system streamlines the production of pastries, such as burekas, Cornish pasties, and East African chapati, by integrating processes like mixing, dough-making, sheeting, wrapping, cutting, and packaging. Capable of processing up to 600 kg of dough per hour, the line features adjustable dough thickness and a user-friendly touch screen control panel for quick diagnostics and settings retrieval. Optional accessories like cutters and filling devices provide flexibility for producing various food types. The line’s design supports double or triple configurations to boost capacity and efficiency. ANKO also offers turnkey planning, ensuring seamless integration into your existing operations with comprehensive support for setup and production optimization.

Benefits

  • Increases production efficiency with the capability to process 600 kg of dough per hour.
  • Reduces labor costs through customizable automation options, including cutters and wrapping devices.
  • Enhances product consistency with adjustable dough thickness and error diagnostics via touch screen controls.
  • Boosts operational flexibility with configurable production lines to meet varying capacity demands.
  • Streamlines installation and startup with comprehensive turnkey planning and support.

General


Applications
Baked goods,Snacks,Ethnic foods,Confectionery,Sweets,Frozen foods,Pastries
End products
Burekas,Samosa pastry,East african chapati (paratha),Cornish pasties,Tapioca pearl,Vegetarian spring rolls,Kibe (kibbeh),Puff pastry
Steps before
Ingredient processing,Dough preparation,Mixing,Sheeting
Steps after
Cooking,Frying,Steaming,Packaging
Input ingredients
dough,butter
Output ingredients
puff pastry,burekas,pastry sheets
Market info

Technical Specifications


Capacity
600 kg/hr
Automation
Optional processing equipment
Dough Processing Weight
Up to 600 kg/hr
Puff Pastry Layers
Up to 128 layers
Dough Thickness
Adjustable
Production Line Length
Over 10 m
Control Panel
Touch screen control

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Cleaning method
CIP / Manual
Energy efficiency
0.5–2 kWh/kg moisture

Material Compatibility


Biological compatibility
Food-grade materials
Cleanability
CIP (Clean-in-Place) possible
Corrosive resistance (e.g. acids)
Stainless steel construction
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Machine Footprint
Standard length over 10 m
Control panel type
Touch screen control panel
Layer Capabilities
Up to 128 layers of puff pastry
Adjustability
Dough thickness is adjustable
Customization Options
Changeable accessories (cutter,die cutting device,filling device)

Custom Options


Control panel type
Touch screen
Changeable accessories
Cutter,die cutting device,filling device
Production line configuration
Single,double,triple
Automation level
Customizable (Optional devices like fryer,wrapping device)
Turnkey planning
Available