Multipurpose filling and forming solutions for dumplings
Enhance your food production with versatile equipment that transforms raw ingredients into a wide array of filled pastries and ethnic delicacies, reducing labor costs and increasing uniformity. Ideal for producers seeking to scale up and optimize their culinary offerings with precise forming and filling processes.
Fills and Forms Dough and Filled Pastries
The HLT-700XL from ANKO is a versatile filling and forming machine designed for food manufacturers in diverse industries, including bakery and ethnic foods. This machine stands out for its ability to efficiently produce a wide variety of products, such as dumplings, samosas, and ravioli, by simply changing the forming mold set. With a processing capacity of 2,000 to 10,000 pieces per hour, the HLT-700XL is ideal for scaling production while maintaining uniformity in food specifications.
This equipment integrates seamlessly into your production line, featuring an IoT-enabled system for real-time monitoring and data analytics, which aids in decision-making and enhances process visibility. The machine is PLC-controlled and supports remote monitoring, ensuring streamlined operations. Its unique water cooling system prevents dough degradation, while eco-friendly refrigerants reduce environmental impact, aligning with EU standards.
Constructed for efficiency, the HLT-700XL can handle various dough types, including those with differing moisture and shortening content. Its adjustable wrapper thickness and filling volume allow for tailored product output. Maintenance is straightforward with a built-in reminder program, and cleaning is easy due to its compact design. Customization options, such as mold design and engineering support, enable adaptation to specific production needs, offering a comprehensive solution for advancing food manufacturing capabilities.
Benefits
- Enhances production efficiency by forming up to 10,000 pieces per hour with consistent quality.
- Minimizes operational costs and waste through precise filling and forming processes.
- Offers flexibility to produce a broad range of ethnic and gourmet foods by changing mold sets.
- Facilitates real-time production monitoring and analytics for informed decision-making.
- Supports eco-friendly production with low-impact refrigerants and energy-efficient operation.
- Applications
- Dough products,Ethnic foods,Snacks,Prepared meals,Sweets,Pastry,Gourmet foods,Frozen foods,Filled pastry,Frozen dough
- End products
- Empanada,Scallion cake,Struffoli,Potsticker,Hargao,Khinkali,Samosa,Bao,Pelmeni,Meat pie,Curry puff,Pierogi,Pasta,Spring roll,Tortellini,Shumai,Dumpling,Xiao long bao,Manti,Apple pie,Gyoza,Calzone,Ravioli,Fried leek dumpling
- Steps before
- Dough preparation,Filling preparation,Mixing,Ingredient weighing
- Steps after
- Cooking,Steaming,Frying,Baking,Packing,Quality control
- Input ingredients
- dough with moisture content of 30% - 50%,dough made with cold,warm,or hot water,dough with shortening content up to 20%,all purpose flour dough,high gluten flour dough,semolina dough,pizza dough,mashed potato,starch dough,fillings containing cubes or dices,shrimp pieces up to 0.8*3 cm,diced meat,cooked potato dices
- Output ingredients
- dumpling,fry dumpling,samosa,hargao,ravioli,apple pie,calzone,cannelloni,cappelletti,chebureki,curry puff,customized pasta,empanada,esfiha,fataya,fried leek dumpling,har gow,khinkali,kompyang,kopytka,kreplach,mandu,manti,meat pie,momo,pan fried stuffed bun,panzerotti,pasta,pelmeni,pierogi,pizza roll,potsticker,ravioli,sambousek,scallion cake,gyoza,struffoli,tang bao,tortellini,uszka,xiao long bao
- Market info
- Automation
- IoT-enabled
- Capacity
- 2,000–10,000 pcs/hr
- Power
- 4 kW
- Dimensions
- 1,350 (L) x 540 (W) x 1,760 (H) mm
- Product weight
- 13–100 g/pc
- Filling type
- Granule / Viscous meat
- Wrapper thickness
- Adjustable
- Filling amount
- Adjustable
- Cooling system
- Water cooling
- Dough types
- 30% - 50% moisture / Cold,warm,or hot water / Shortening content up to 20%
- Net weight
- 465 kg
- Mold customization
- Available
- Eco-friendly refrigerants
- Yes
- Maintenance program
- Installed
- Data Analytics
- Big Data enabled
- Production monitoring
- Real-time on mobile devices
- Automation level
- PLC / IoT integrated
- Changeover time
- Quick change using modular molds
- CIP/SIP
- Manual / Easy cleaning
- Batch vs. continuous operation
- Inline continuous
- Energy efficiency
- Eco-friendly refrigerants
- Cleaning method
- Manual
- Air incorporation control
- Controlled processing environment
- Production oversight
- Real-time mobile monitoring
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Taiwan Patent
- I353541,138136,139367,I354541
- China Patent
- 2009200093.05.3,ZL 97 2 42853.4,ZL 98 2 25455.5,ZL 97 2 42852.6,ZL 2009 2 0009305.3
- Footprint
- 1,350 (L) x 540 (W) x 1,760 (H) mm
- Weight (net)
- 465 kg
- Product Weight Range
- 13–100 g/pc
- Control panel type
- IoT enabled
- Mold customization
- Customized shapes and patterns
- Forming mold set
- Interchangeable for different food types