Biscuit packaging and boxing solution
Streamline your biscuit production line with a fully automated system that ensures precise alignment, efficient packaging, and secure boxing, reducing manual labor while boosting throughput.
Automates Biscuit Packaging and Boxing
The Complete Solution for Biscuit Packaging and Boxing from ULMA Packaging is a turnkey system designed to streamline the end-to-end packaging process for biscuit and confectionery manufacturers. It efficiently manages product transportation, alignment, distribution, wrapping, and boxing in a fully automated and continuous operation. This system includes advanced flow pack machines, robust carton box case erectors, and versatile conveyor systems, tailored for high-speed environments. With multibelt systems ensuring precise stacking and separation, this solution minimizes downtime and maximizes throughput. Designed for solid bakery products like cookies, cream-filled and chocolate-covered biscuits, it supports integration with existing lines through lifts and descenders, optimizing floor space. Equipped with customizable conveyor belts and PLC-controlled automation, it ensures seamless integration and operational efficiency. The system’s durability is complemented by material options designed for food safety and easy maintenance, making it ideal for high-demand production settings.
Benefits
- Enhances production efficiency by automating high-speed packaging and boxing processes.
- Minimizes operational interruptions with a fully continuous system, increasing overall line throughput.
- Reduces labor costs through automated flow wrapping and case loading capabilities.
- Optimizes space utilization with integrated lifts and descenders, allowing multi-level operations.
- Ensures consistent product quality and alignment with precise multibelt stacking and transport systems.
- Applications
- Snacks,Bakery,Confectionery,Biscuits
- End products
- Cookies,Wafers,Digestive biscuits,Sandwich biscuits,Shortbread,Chocolate-covered biscuits,Cream-filled biscuits,Cracker snacks
- Steps before
- Biscuit baking,Transportation from oven,Biscuit alignment
- Steps after
- Box closing,Finished product delivery,Conveyor belt transfer
- Input ingredients
- biscuits,carton box sheets
- Output ingredients
- flow pack wrapped biscuits,filled carton boxes
- Market info
- ULMA Packaging Spain is renowned for designing and manufacturing innovative, customized packaging solutions for the food, pharmaceutical, and non-food industries, emphasizing advanced automation technology, sustainability, and high-quality service.
- Automation
- Fully automated
- Packaging type
- Flow pack
- Row distribution system
- Multi-belt system
- Capacity
- N/A
- Primary packaging process
- Stack and wrap
- Box case erectors
- Automated
- Lifts and descenders
- Automated
- Box closing method
- Automatic
- Working Mechanism
- Automated row distribution and flow wrapping
- Integrated Steps
- Transportation,alignment,distribution,primary packaging,case erection,bulk loading
- Automation Level
- Fully automated
- Batch vs. Continuous Operation
- Inline Continuous
- Changeover Time
- Minimized due to automation
- Energy Efficiency
- Optimized for continuous operation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product Shape
- Rectangular / Circular / Irregular
- Secondary Packaging Type
- Bulk loading
- Primary Packaging Type
- Flow pack
- Machine Footprint
- Compact / space-efficient
- Stacking System
- Multibelt stacking
- Row Distribution System
- Integrated with flow pack lines
- Carton Box Case Erectors
- Dual case erectors on upper floor
- Transport System
- Conveyor belts with lifts and descenders
- Flow Pack Wrappers
- Two primary wrappers
- Lifts and Descenders
- For box management between floors
- Discharge Method
- Conveyor to final product area
- Unitary packaging lines
- Flow pack integration
- Product stacking system
- Multibelt stacking mechanism
- Row distribution system
- Custom product buffer
- Lifts and descenders
- Box transportation customization
- Box case erectors
- Custom configuration for box formation
- Transport and alignment system
- Custom integration with oven output