Multilane wrapper for ice cream products
Achieve seamless ice cream wrapping with precision tension control and high-speed operations, ensuring product integrity and reducing material waste.
Wraps and Seals Ice Cream Products
The Tetra Pak® Multilane Wrapper A4 is specifically engineered to enhance the packaging efficiency of ice cream manufacturers, dairy producers, and frozen dessert makers. This innovative wrapping solution accommodates various ice cream products such as bars, cones, and sandwiches. The equipment operates with a unique box motion concept, enabling continuous high-speed wrapping at up to 43,000 products per hour. It maintains the integrity of the wrapping material through its patented tension control and pneumatic brake system, ensuring perfect seals with material thicknesses down to 20 microns.
Designed with operator safety and ease of maintenance in mind, the A4 model features ergonomic design elements like easy loading external racks and accessible ground floor components. Its robust design integrates seamlessly into automated production lines, offering precise position control for consistent output quality. This wrapper also features a sophisticated pneumatic brake system for constant tension, a printer system for multi-lane applications, and individual heat controls to maximize uptime. Ideal for ice cream producers facing diverse wrapping challenges, the Wrapper A4 is engineered to handle a broad spectrum of wrapping materials, compliance standards, and production environments.
Benefits
- Enhances productivity with high-speed wrapping up to 43,000 products per hour.
- Minimizes material waste by maintaining consistent tension for precise sealing.
- Improves operator safety and reduces manual handling with ergonomic design.
- Minimizes downtime through individual heat control and easy maintenance access.
- Accommodates varied wrapping materials for flexible packaging solutions.
- Applications
- Wafer cups,Sandwiches,Ice cream products,Bars,Cones,Sticks
- End products
- Chocolate-coated ice cream bars,Multi-flavored ice cream bars,Wafer cups with mint ice cream,Fruit-flavored ice cream sticks,Vanilla ice cream sandwiches,Strawberry ice cream cones
- Steps before
- Mixing,Churning,Freezing
- Steps after
- Packing,Sealing,Labeling
- Input ingredients
- wrapping materials,ice cream sticks,ice cream sandwiches,ice cream bars,ice cream cones,wafer cups
- Output ingredients
- wrapped ice cream sticks,wrapped ice cream sandwiches,wrapped ice cream bars,wrapped ice cream cones,wrapped wafer cups
- Market info
- Tetra Pak is renowned for providing innovative packaging solutions, specializing in carton packaging for the food and beverage industry. It is esteemed for high-quality, sustainable, and efficient processing and packaging equipment on a global scale.
- Automation
- High level automation
- Capacity
- Up to 43,000 products/hour
- Seal type
- Hot or Cold
- Material thickness
- Down to 20 microns
- Loading flexibility
- External rack with six positions
- Tension control
- Advanced tension control with pneumatic brake system
- Printing capability
- One printer for six lanes
- Temperature control
- Individual heat control with compensation
- Operator access
- Ground floor access for service
- Folding control
- Adjustable folding swards
- Working Mechanism
- Box motion concept
- Automation Level
- High / PLC controlled
- Capacity
- Up to 43,000 products/hour
- Ergonomics
- Designed for operator safety
- Maintenance
- Ground floor access
- Hygienic Design
- Sloping surfaces for easy cleaning
- Flexibility
- External rack with six positions
- Tension Control
- Patented brake system
- Heat Control
- Individual lane heating elements
- Product Application
- Ice cream products
- Product Type Handled
- Sticks,sandwiches,bars,cones,wafer cups
- Material Handling
- 20 microns wrapping material
- CIP/SIP
- Not specified
- Batch vs. Continuous Operation
- Inline Continuous
- Changeover Time
- Not specified
- Wrapping material thickness
- Down to 20 microns
- Corrosive resistance
- Applicable
- Cleanability
- Easy cleaning facilitated by sloping surfaces
- Density/particle size
- Not specified directly
- Wrapping material variety
- 20 microns and above
- Box Motion Concept
- Enables thinner wrapping materials
- External Rack
- Six position flexibility
- Ergonomic Design
- Operator safety and easy maintenance
- Adjustable Folding Swards
- Position control with adjusting screw
- Control panel type
- Integrated HMI
- Integration possibilities
- High automation and connectivity
- Adjustable folding swards
- Individual position control
- External paper rack positions
- Six different positions
- Printer system
- One printer for six lanes
- Tension reduction unit
- Full tension control
- Adjustable heat control
- Individual heat control per lane