High-capacity tray sealer for poultry, meat & seafood

Optimize your high-speed packaging line with this large-capacity tray sealer, designed to reduce labor costs while seamlessly integrating gas flush and modified atmosphere packaging for enhanced product shelf life.

Seals and Packs Trays with Precision and Speed

The GT2sXTwin Tray Sealer from Proseal is a high-capacity, automatic inline sealing system designed for diverse packaging requirements across the food, pharmaceutical, and personal care sectors. What sets this equipment apart is its high throughput capability, achieving up to 180 packs per minute with a 10-impression tool. It incorporates a QR modular conveyor system and ProMotion technology for seamless tray infeed, which optimizes production line efficiency by reducing machine duty and speeding production. Suitable for a range of packaging styles, including Atmospheric, Gas Flush, and Hermetic Shrink, it caters to end-products like pre-packaged sandwiches, dairy containers, and pharmaceutical blister packs. Energy efficiency is enhanced by the Eseal® system, reducing energy consumption by 92% with its high-force electric seal. Constructed with food industry-approved materials, the GT2sXTwin supports integration with auxiliary equipment like fillers and labelers, providing a complete automated packaging solution. It also offers options like eWON connectivity for real-time data and remote setup, aligning with industry needs for traceability and remote monitoring.

Benefits

  • Increases production speed with up to 180 packs per minute capability.
  • Minimizes energy costs through a 92% reduction in energy consumption with Eseal® technology.
  • Enhances packaging integrity with flexible options including Atmospheric, Gas Flush, and Hermetic sealing.
  • Reduces maintenance downtime with quick-change tooling and QR conveyors for easy hygiene access.
  • Facilitates comprehensive production line integration with auxiliary equipment compatibility.

General


Applications
Sauces,Sandwiches,Bakery,Oils,Dairy,Seafood,Soups,Dairy alternatives,Seasonings,Personal care,Ready meals,Pet food,Fruits,Nuts,Baby food,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
End products
Tomato soup cans,Olive oil bottles,Marinara sauce jars,Pre-packaged club sandwiches,Chocolate truffles,Salad dressing sachets,Sandwich bread loaves,Blister-packed tablets,Pureed baby vegetables,Tofu blocks,Chicken breast trays,Chicken seasoning packets,Yogurt cups,Frozen salmon fillets,Almond milk cartons,Salted peanuts,Shampoo bottles,Sliced apples,Lasagna trays,Canned dog food
Steps before
Tray de-nesting,Filling,Weighing,Labelling
Steps after
Packing,Quality inspection,Distribution
Input ingredients
pre-formed trays,fish and seafood,pork,red meat,poultry,soft fruit,fresh produce,ready meals,desserts
Output ingredients
atmospheric packs,gas flush packs,hermetic shrink packs,sealed trays,modified atmosphere packaging
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.

Technical Specifications


Capacity
Up to 180 Atmospheric packs per minute
Tool Impressions
6-impression tool,10-impression tool
Tray Width
Up to 400mm
Changeover Time
Five-minute tool changeover
Seal Type
Atmospheric,Gas Flush,Hermetic Shrink
Automation
Fully automatic with QR modular conveyor system
Seal Force
Massive increase with Eseal® system
Energy Efficiency
92% reduction in energy consumption
Motion System
ProMotion high accuracy continuous motion tray infeed system
Integration
Compatible with tray de-nesters,fillers,multi-head weighers,and labelers

Operating Characteristics


Working mechanism
Tray sealing system,heat-sealing
Automation level
Fully automatic
Batch vs. continuous operation
Continuous production line
Changeover time
Five-minute tool changeover
Cleaning method
Wash-down protection
Energy efficiency
92% reduction in energy consumption
Integrated steps
Tray de-nesting,filling,weighing,labeling
Increased production capacity
Up to 180 packs per minute
Film tension control
I-film intelligent film reel monitoring
Machine connectivity
eWON system for real-time data
Seal force
Increased seal force with Eseal® system
Tray infeed system
ProMotion high accuracy continuous motion

Material Compatibility


Biological compatibility
Food industry approved hygienic construction

Product type Characteristics


Tray size
Up to 400mm wide
Sealing type
Atmospheric,Gas Flush,Hermetic Shrink
Modular system compatibility
Tray de-nesters,fillers,multi-head weighers,labellers
Production line integration
Standalone,fully automatic

Physical Characteristics


Machine footprint
Compact,castor mounted
Tray sealing system format
Extra-wide single lane or twin lane
Tool Changeover Time
Five-minute
Maximum Pack Width
400 mm
Mounting Type
Castor mounted
Conveyor System
QR modular with quick release belts

Custom Options


Control panel type
ProTect contactless login system
Integration possibilities
Supports peripheral equipment like de-nesters,fillers,weighers,labelers
Film monitoring system
I-film intelligent film reel monitoring
Tray sealing styles
Atmospheric,Gas Flush,Hermetic Shrink
Energy efficiency system
Eseal® energy efficient electric seal system
Machine connectivity
eWON real time data and remote setup
Conveyor system
QR modular conveyor system with quick release belts
Seal type
All around seal only,Close Cut,Inboard Cut
MAP options
Free flow gas flush,High Oxygen (O2) gas flush
Sealing capacity
120-180 packs per minute
Optional features
Film coding and printing,Foil crimping,Active conveyors