Automatic positive displacement bottle filler

Streamline your liquid filling operations with precision and flexibility, ideal for managing varied viscosities and ensuring exact fill levels across diverse product types.

Precisely Fills Liquids and Slurries

The RPD-40 Positive Displacement Filler from Accutek Packaging is an automatic rotary bottle filling system designed to deliver precision filling for liquids and slurries. Each machine features individual PD Pump Heads, allowing for exact repeatable accuracy via an advanced MHI/PLC Control Package and touch-screen interface. Capable of handling viscosities from thin liquids to pastes, it’s ideal for applications in personal care, food and beverage, and chemical industries with products such as shampoos, syrups, and adhesives. The system is constructed with sanitary stainless steel, offering both 4gpm and 10gpm pump head options to suit various production demands. Integrated failsafe systems and energy-efficient components ensure seamless operation. Customizable with no-bottle, no-fill technology and automatic CIP systems, the RPD-40 facilitates efficient integration into existing production lines while maintaining high standards of cleanliness and precision.

Benefits

  • Ensures precise filling and reduces waste with individually adjustable PD Pump Heads.
  • Accommodates a wide range of product viscosities, enhancing versatility for diverse production needs.
  • Minimizes changeover time with self-aligning tools and less change parts.
  • Increases production line efficiency with seamless integration and automatic operation.
  • Enhances safety and reliability through integrated failsafe systems.

General


Applications
Pharmaceutical solutions,Personal care products,Coolants,Detergents,Household chemicals,Liquid cleaners,Cosmetics,Food and beverages,Adhesives,Dressings,Varnishes,Industrial chemicals,Syrups,Paints,Liquid soaps
End products
Creams and lotions,Silicone sealant,Wall paint,Mascara,Conditioner,Vitamin drinks,Engine coolants,Fruit juices,Liquid detergent,Varnish,Salad dressings,Perfume,Mustard,Liquid soap,Hair gel,Super glue,Cough syrup,Mayonnaise,Shampoo,Eye drops,All-purpose cleaners
Steps before
Blending,Emulsification,Mixing,Homogenization,Pre-filling Inspection
Steps after
Capping,Labeling,Sealing,Packing,Storage
Input ingredients
water,juices,vitamin drinks,syrups,dressings,milk,honey,mayonnaise,cheese,jellies,perfumes,hair conditioner,liquid soap,shampoo,creams,lotion,hand wash,body wash,hair styling gels,mascara,eye liner,makeup remover,detergents,oils,liquid cleaners,paint,degreasers,engine coolant,varnish,candles,sealants,grease,glue,silicone,cough medicine,iodine,saline solutions,insect repellent
Output ingredients
filled containers,bottled liquids,packaged juices,packaged syrups,labeled bottles,sealed bottles
Market info
Accutek is known for manufacturing high-quality engineered-to-order (ETO) equipment, specializing in custom automation and packaging solutions. They are reputed for their innovation, reliability, and ability to meet complex industrial needs.

Technical Specifications


Automation
Automatic
Filling speed
240 CPM
Fill Size
0.5 oz. – 1 gal
Material
Stainless steel
Electrical Requirements
220/240 VAC,20 AMP,3 Phase
Air Requirements
100 psi @ 5-10 CFM
Weight
apx. 2500 (1134 kg)
Dimensions
110" height x 132" length x 104" width
Pump Head Options
4gpm or 10gpm

Operating Characteristics


Working mechanism
Positive Displacement Pump
Control system
PLC/MHI-controlled
Batch vs. continuous operation
Continuous
Automation level
Fully Automatic
CIP/SIP
Fully automatic CIP system (optional)

Material Compatibility


Density/particle size
0.5–2.5 g/cm³

Physical Characteristics


Machine footprint
132" x 104" (Length x Width)
Height
110 inches
Weight
Approximately 2500 lbs (1134 kg)
Discharge method
4 to 1 in-feed star wheel and 2 to 1 exit star wheel
Control panel type
Touch screen control package

Custom Options


Control panel type
Touch screen
Custom guarding
Available
Energy efficient lighting
Lighted cabinets