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Detergents are cleaning agents that help remove dirt and grease from porous and non-porous surfaces. Industrial production of detergents began after World War I. Still, it was after the 1950s and 1960s that the detergent industry grew exponentially due in part to the development of new detergent manufacturing equipment.

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Dirty substances are generally related to hydrophobic fatty materials insoluble in water. However, detergents are amphiphilic, meaning they contain both non-polar hydrophobic (water-hating) and polar hydrophilic (water-loving) ends. This dual nature allows the detergent to grab the oily-greasy dirt stains and wash them away.

As surfactants or a mixture of surfactants, detergents have the ability to decrease the surface tension of water. This function facilitates the formation of dispersions, emulsions, and suspensions.

The most common detergent is soap, a sodium salt of fatty acids. To increase solubility, modern detergents contain alkyl-benzene sulfonates. In fact, these compounds (polar sulfonate group) are more soluble in hard water than soap (polar carboxylate group). Polar sulfonate is less likely to bind to calcium and other ions of the hard water than polar carboxylate.

Detergent manufacturing process

Detergent manufacturing involves mixing the raw materials in large tanks; the manufacturing process can be batch as well as continuous. Raw materials are selected based on the form and properties of the desired end product. It is essential to mix all ingredients thoroughly in a mixer machine to ensure that the chemicals are evenly distributed in the detergent.

Fillers, surfactants, disinfectant agents, and chemical agents are used as ingredients in detergent making. To give color, powdered pigments can be added. In hand soap production, for example, adding a preservative is critical to prevent the proliferation of bacteria if the soap is exposed to a substandard environment.

Liquid detergent, powder detergent, or laundry detergent?

Historically, when people referred to detergent, they usually indicated laundry detergent. It was only after the 20th century, due to the development of detergent making equipment, that the word detergent acquired a broader meaning with its liquid and powder form.

Laundry detergent

Wash, dry, fold, repeat. This is the daily formula for doing laundry. Helping us in this daily task is detergent which has a slightly different formula.

Producers can use three methods when making laundry detergent: dry mixing, agglomeration, or spray drying. The spry drying technique is the most used because it produces a lightweight, well-hydrated product that doesn’t cake. Pay attention to the pH range when producing the washing powder; the pH has to be  9-10.5. to ensure it is compatible with human skin and can clean effectively.

Powder vs. liquid detergent

The ingredients that make up powder detergents are builders, surfactants, and enzymes. This detergent is mainly used as a laundry detergent and is a more affordable choice because containing no water is lighter than liquid detergent, meaning that it has lower transportation costs. Powder detergent can be made by the agglomeration method and can be easily recognized by its granule-like appearance; however, the spry drying method is widely used in the detergent industry because it simplifies the process and improves the profit margin by turning a slurry into a dried powder in a single step.

Liquid detergents are nothing more than powders mixed with water and chemical solutions called solubilizers, making detergents dissolvable in water.

Packing your detergent products

…And what about dishwasher tablets?

Dishwasher tablets are essential to make your dishes shine. The dishwasher tablet production always starts by obtaining granular detergent additives from a spray-dried slurry – Did we already mention that the spray-drying method is everywhere in the detergent making process?

After combining the granules with builders, water, surfactant, bleaching agent, dye, and fragrance, producers transfer it to a hydraulic or rotary press for the tableting process.

Packing your detergent products

When it comes to detergents, the packaging process depends on whether the detergent comes in liquid or powder form. For liquid detergents, a filling system pumps the liquid product into plastic bottles where a weighing device controls the correct filling level. After filling, a capping machine seals the bottles. For powder detergent, the packaging process begins by creating the bag or the pouch from a flat carton or laminated film. Then the selected container will be filled with powder detergent and sealed.

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Optimize your production efficiency with high-speed, silent operation vibra...

Continuous impact vibrators for bulk material removal

Combat material flow issues like bridging and rat-holing with our i...

Continuous impact vibrator for aggregate reclaiming

Tackle material flow challenges head-on by preventing common issues l...

Rotary roller vibrators for material flow assistance

Enhance material flow efficiency in your production line with high-f...

External electric motovibrators for industrial applications

Optimize material movement and improve discharge efficiency ...

External electric motovibrators for bulk solids conveying

Enhance material flow efficiency and solve challenging dischar...

External electric motovibrators for industrial material flow

Experience enhanced material flow and precise material disc...

Silo overfill protection system

Prevent silo overfilling and excess pressurization with a system designed to safeguard silos...

Silo overfilling safety system

Ensure safe silo filling with our system that prevents overfilling and excess pressurization,...

Lump breaking feeder valve for bulk material processing

Tackle bulk material flow challenges with a feeder valve engineer...

Micro-batch feeders for powder and granular material

Struggling with clog-prone powders? Gain precise control and consist...

Laboratory batch mixer for small scale production

Achieve rapid and reproducible mixing results with this laboratory batc...

Bin level indicator for bulk solids

Ensure precise material level detection across your production processes, minimizing th...

Bin level indicators for wastewater treatment

Ensure reliable material level monitoring in your silos and hoppers with ILT...

Electronic pressure meter for silo safety

Ensure the safety of your silos by efficiently monitoring internal pressure chan...

Electronic pressure meters for silo safety monitoring

Ensure precise pressure management in your systems with this advanc...

Cushioned pneumatic linear vibrators for bulk solids

Combat material bridging and rat-holing with silent vibratory techno...

Hopper venting filter for efficient dust filtration

Achieve superior dust control and efficient material handling with a ...

Vertical conveyor for fine aggregates and minerals

Optimize the handling of abrasive materials with a vertical conveying ...

Anti-wear elbows for pneumatic conveying systems

Reduce wear and extend the lifespan of your pneumatic conveying systems w...

Cushioned pneumatic vibrators for coarse particle materials compaction

Enhance your material flow and compaction proces...

Stainless steel trough screw conveyor

Ideal for precise handling of powdery and granular materials, this solution ensures m...

Loss-in-weight screw feeder for precise powder dosing

Achieve high precision in continuous dosing with this advanced scre...

Food-grade bin activator for hygienic bulk solids discharge

Achieve consistent material flow and avoid contamination wit...

Industrial bin activator for smooth material flow

Enhance your material handling process with a solution that ensures con...

Rotary bin discharger for bulk solids

Efficiently manage bulk solids with a rotary bin discharger that minimizes residue an...

Trough screw conveyors for powdery and granular materials

Optimize your material handling process with a flexible screw ...

Stand-up pouch filling and sealing system

For packaging lines that demand quick, efficient, and flexible pouching, this hi...

Vibratory hopper for bulk solids discharge

Ensure consistent material flow and prevent bridging in storage silos with this...

Bin activator for silo and hopper discharge

Ensure optimal material flow and prevent blockages in your storage systems wit...

Vibratory outlet hopper for bulk solids discharge

Reduce material handling challenges with highly efficient vibration tec...

Powder locks for safe bulk material handling

Ensure containment and prevent contamination while processing sensitive bulk ...

Powder handling vacuum conveyor system

Streamline your material transfer with a versatile vacuum conveyor system that ensur...

Integrated conveying and weighing system for bulk materials

Achieve precise material management with a solution that sea...

Big-bag unloading station for bulk materials

Facilitate seamless integration into your production line with efficient bulk...

Lump breaker for breaking agglomerates and lumps

Effortlessly break down challenging agglomerates and clumps to ensure smo...

Dosing pump for liquids and pastes

Achieve precise dosing and filling of liquids and pastes with flexibility in dosing volu...

Dosing and filling pump for liquids and pastes

Achieve precise dosing and filling of liquids and pastes with compact, hygi...

Pressure monitoring solution for dosing processes

Optimize your production line by ensuring precise pressure monitoring, ...

Side-mount agitator for large tank mixing

Achieve efficient mixing in large tanks with reduced energy consumption by lever...

Adjustable integral stand mixer for transport containers

Achieve optimal mixing and stirring in diverse transport contain...

Tank agitator for low-level installation

Efficiently optimize your mixing processes with a bottom-entry tank agitator, desi...

Homogenizer for low to medium viscosity media

Achieve uniform mixing and prevent air entrapment in low to medium viscosity...

Semi-automatic stands blender for facade paints

Optimize your paint production with a versatile stirring system designed f...

Industrial mixer for product-critical processes

When dealing with high-hygiene requirements and complex mixing tasks acros...

Automated infeed and outfeed systems for packaging lines

Streamline your production line by integrating reliable infeed a...

Supply air filter systems for industrial cleanrooms

Ensure critical air purity and operational safety in sensitive enviro...

Compact dust extractors for cleanroom applications

Ensure safe and efficient dust extraction in cleanroom environments wi...

In-line mixer for liquid-liquid and solid-liquid processes

Optimize your mixing operations with an efficient solution th...

Complete mixing solutions for food, chemical, and cosmetic industries

Enhance your production line with precision mixin...

Complete mixing solution for food, cosmetics, and chemical industries

Optimize your production line with a system that ...

Single piston food filler

Achieve precise portioning and consistent product flow with a versatile solution perfect for handl...

Vertical packaging system for medium-high speed applications

Optimize your packaging line with a system that delivers pr...

Fully automated packaging lines

Streamline your production with versatile packaging lines designed to handle a range of good...

Automated wrap-around packaging system

Streamline your packaging process with a system that efficiently groups, folds, and ...

Mini extruder for small batch processing

Ideal for precise control in experimental formulations, this mini extruder streaml...

Volumetric twin screw feeder for powder and micro-granules

Optimize your production flow by ensuring consistent and prec...

High-precision feeding system with load cell and weighing electronics

Achieve unparalleled accuracy in dispensing powde...

Twin screw feeder for bulk material handling

Optimize your bulk material processing with a solution designed for precise f...

Precise volumetric or gravimetric powder feeder

For precise feeding of challenging powders prone to clumping and bridging,...

Volumetric flat-bottom twin-screw feeder for powders

When handling powders prone to clumping, a reliable feeder ensures u...

Volumetric single-screw feeders for free-flowing products

Achieve precise and continuous feeding of free-flowing powders...

Gravimetric single-screw feeder for free-flowing products

Optimize your dosing precision for powders and granulates with...

Granulator for processing strands into granulate

Optimize granule production with precise control over pellet size and ext...

Hot cutter for processing extrudate into pellets

Efficiently transform extrudates into precise pellet sizes, enhancing you...

Gravimetric auger filler for powder weighing

Achieve precise powder filling with this gravimetric auger solution, ensuring...

Roller compactors for dry granulation

Optimize your powder processing with advanced roller compaction, ensuring consistent ...

Automatic liquid filling solutions for various containers

Ensure precise liquid packaging for diverse container types, e...

Pneumatic syringe dosing system

Streamline your liquid dosing process with precision and efficiency, ensuring each applicati...

Vibrating fluid bed dryer for bulk materials

Ensure efficient moisture removal and thermal processing with this fluid bed ...

Low profile flow-thru separator for wet or dry scalping

Efficiently handle high-capacity separation with a compact design...

High-capacity industrial sifter for chemical and food processing

Achieve unparalleled screening precision and efficiency...

Round vibratory separation equipment - bag dump screener system

Enhance your material handling and safety by efficiently...

Round vibratory separation for various industrial applications

Ensure accurate material separation with a robust solutio...

Vibratory finishing and deburring technology

Achieve precise surface finishing and deburring with advanced vibratory motio...

Sub-micron particle size reduction grinding mill

Achieve precise particle size reduction effortlessly with advanced vibrat...

Medium steam sterilizer for laboratory applications

Ensure consistent and reliable sterilization of heat- and moisture-st...

Multiple-effect water still for pharmaceutical applications

Optimize your pharmaceutical water production with a system ...

Industrial blender for uniform mixing

Optimize your process with precise mixing and consistent blending, ensuring uniformit...

Medium torque mixer for chemical processing

Achieve optimal mixing efficiency and process consistency in demanding applica...

Self-priming centrifugal pump for entrained air handling

Effortlessly manage entrained air and foam in fluid processing w...

Medium torque top entering mixer for industrial applications

Optimize your mixing and blending operations with precise t...

High pressure homogenization system for dairy and creams

Optimize your high-speed homogenization processes with precise c...

Clean in place (cip) system for industrial cleaning

Ensure optimal hygiene and production efficiency with a system that s...

Bigbag discharge station with dust-free docking system

Streamline your production line with an efficient solution for man...

Bin activator for reliable bulk solids discharge

Ensure reliable flow and prevent compaction in your production line with ...

Volumetric feeder for flowable ingredients

Ensure consistent and precise dosing of diverse materials in your production li...

Volumetric feeder for consistent ingredient flow

Achieve precise and consistent ingredient dosing in your production line ...

Single screw feeder with stirring agitator for powders and pellets

Ensure consistent mass flow and precise dosing with ...

Loss-in-weight feeder for flowable ingredients

Achieve precise ingredient delivery with this feeder, designed to handle a ...

Laboratory loss-in-weight feeder for powders or pellets

Achieve precise dosing for lab-scale trials with this versatile f...

Loss-in-weight feeder for liquids

Achieve precise and continuous liquid dosing with high accuracy, adapting seamlessly to y...

Loss-in-weight feeder for non-hygroscopic ingredients

Ensure precision in your dosing and weighing processes with this ad...

Single screw loss-in-weight feeder for powders and pellets

Ensure precise dosing and mixing in continuous automated oper...

Twin screw volumetric feeder for poor flowing powders

Struggling with poor flowing or floodable powders? This twin screw ...

Weigh-belt feeder for industrial processes

Efficiently manage material flow and precision with a dependable weigh-belt fee...

Dust filter for loss-in-weight feeder refill

Optimize your feeder operations by effectively filtering displaced air and mi...

Bigbag discharge station

Efficiently manage bulk material unloading with this solution, which facilitates seamless dischargin...

Hopper scale for precision batching

Achieve high batch accuracy with a central weighing hopper engineered for seamless inte...

Batch ingredient dosing system for high-accuracy weight control

Achieve precise weight measurement for multi-ingredient ...

Single screw batch feeder with stirring agitator for powders and pellets

Ensure precise ingredient control and consiste...

Double screw batch feeder for poorly flowing powders

Effectively manage challenging powders with precise batch dosing and...

Feeder controller for gravimetric feeders

Optimize your dosing precision and monitoring accuracy with a versatile feeder c...

Gravimetric feeder operator interface

Efficiently manage up to 16 gravimetric feeders with a user-friendly interface, enabl...

Single feeder operator interface for gravimetric feeders

Enhance precision in your dosing operations with an intuitive to...

Speed controller for feeders

Ensure precise material flow by integrating this speed controller, ideal for managing both volu...

Loss-in-weight feeder for long and uneven fibers

Optimize feeding precision for challenging materials like long and uneven...

Loss-in-weight feeder for flowable particles

Ensure precise ingredient delivery with a feeder designed for high accuracy a...

Batch feeder for bulk solids processing

Achieve precise batch dosing with this advanced feeder, designed to handle a variet...

Precision batch feeder for flowable ingredients

Achieve precise ingredient control with a batch feeder designed for versat...

Microbatch dosing for precision ingredient measurement

Achieve precise ingredient dosing with our MicroBatch system, desi...

Hyper-clean electronic volumetric filler for Pet bottles

Enhance your liquid filling operations with precision and hygien...

Combined packers with in-line infeed for plastic and glass containers

Streamline your packaging process with a versatil...

Cip sanitizing unit for food and beverage production

Ensure meticulous hygiene with a compact unit designed for seamless ...

Single-stage plastic container production system

Eliminate multiple steps and minimize production costs with an integrated...

Injection stretch-blow molding system for Pet containers

For manufacturers aiming to produce versatile, high-quality PET ...

Linear blowing systems for Pet bottle production

Ideal for producers seeking versatile container solutions, this system en...

High shear powder mixing solution

Achieve agglomerate-free, homogeneous mixing of powders and liquids with high shear effic...

Laboratory scale powder/liquid mixer

Easily integrate powders into complex liquid formulations at a laboratory scale, ensur...

High shear mixer for efficient particle size reduction

Achieve rapid and precise blending and particle reduction in your ...

High shear inline mixer for continuous processing

Effortlessly streamline your mixing process with this solution capable ...

In-line ultra sanitary mixer for pharmaceutical and food applications

Enhance your liquid formulations with precision m...

Pilot scale batch mixer for small scale production

Achieve precise control and consistency in small-scale production with...

High shear batch mixer for industrial mixing

Optimize your production cycle with this high shear batch mixer, designed to ...

Bottom entry mixers for high viscosity products

Optimize your production line with mixers designed to handle both high and...

In-line metal detector for pneumatic systems

Ensure product purity and operational efficiency with a solution that effecti...

Versatile rotary filler-capper for liquid products

Optimize your liquid product production with a versatile solution that...

Injected density stabilizer for pneumatic conveying

Optimize your dense phase pneumatic conveying with a stabilizer desig...

Infrared moisture analyzer for lab and production use

Achieve precise and reliable moisture analysis with minimal time an...

High-accuracy moisture analyzer for lab weighing

Achieve precise and reproducible moisture content determination for diver...

Explosion proof weighing cells for hazardous environments

Designed for hazardous environments, these weighing cells ensu...

Cartoner for pharmaceutical products

Effortlessly streamline your packaging line with compact cartoning capabilities, ensur...

R&D shaker mixer for battery powders and chemicals

Material heterogeneity, agglomeration, and contamination are key param...

Eccentric press for refill tablets

Hundreds of different refill tablets, of various shapes or sizes, are on the market toda...

Self-adhesive linear labeling machine for bottles

It is vital to have precise and long-lasting labels on bottles to avoid...

Micro powder dosing system

Micro dosing of powders and small components can be a major obstruction in the production process...

Automatic bottle capping machine

Traditional bottle capping systems are inflexible, limiting the scope of your packaging and...

Air knife drying system for containers

In food or beverage production where a product is filled into jars, there is often r...

Semi-automatic trigger capping machine

Trigger spray bottle are the ideal capping solution for many chemical and household ...

HFFS Machine for Large or Heavy Pouches

Traditional pouch-forming machines can struggle to maintain the position of the pac...

Air rinsing system for containers

Traditional water rinsing solutions for containers used in the food and pharmaceutical se...

Shrink sleeve applicator - 400 per minute

Flexible medium to high speed application of shrink sleeveing to containers is u...

High-speed unscrambler for large bottles

Large volume plastic bottling plants need high-speed unscramblers suitable for lar...

High-speed unscrambler for small bottles

Large-scale production of smaller volume bottled product needs a gentle, accurate ...

Low-speed unscrambler

Smaller plastic bottling lines need a lower cost, lower volume unscrambling machine that maintains gent...

Low speed can sleeve applicator

Flexible automatic low speed application of shrink sleeving to cans is used in various indus...

Low speed shrink sleeve applicator

A variety of industries require flexible addition of shrink sleeves to containers on the...

Shrink sleeve applicator - 600 per minute

Several industries require the flexible addition of shrink sleeves to containers...

Shrink sleeve applicator - 800 per minute

High speed, in-line shrink sleeving systems require dual head capability with hi...

Tamper-evident sleeve applicator for caps

Reliability, continuity and changeover time are key success factors for tamper-e...

Energy efficient tunnel for sleeve application

Hot air application of shrink sleeves is much more efficient than tradition...

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