Hot cutter for processing extrudate into pellets

Efficiently transform extrudates into precise pellet sizes, enhancing your production line’s flexibility and output quality with cutting-edge control over granule dimensions.

Cuts and Pelletizes Extrudates into Consistent Sizes

The Hot Cutter from Three-Tec GmbH efficiently processes extrudates into pellets, ensuring precise sizes ranging from 0.5 to 10 mm. This solution is ideal for industries including pharmaceuticals, chemicals, and food processing. Utilizing a stepper motor, the cutter operates at speeds from 10 to 500 rpm and can process both wet and melt extrudates through direct contact with the die plate. Designed for continuous and manual operations, it’s perfect for creating end products like pharmaceutical pellets, pet kibble, and biofuel pellets. Engineered with flexibility, it allows integration with existing Three-Tec extruder control systems via a potentiometer. Optional housing enhances safety and containment. The cutter is available in corrosion-resistant materials, aligning with GMP and FDA standards, ensuring compliance and reliability in demanding environments. Whether for bench-top assemblies or large-scale production lines, the Hot Cutter offers customization options to fit unique processing requirements.

Benefits

  • Ensures precise pellet size control, optimizing product quality for diverse applications.
  • Enhances energy efficiency with a stepper motor, reducing operational costs.
  • Integrates seamlessly with existing systems, facilitating easy adoption into production lines.
  • Meets industry standards for safety and compliance, ensuring reliable and safe operation.
  • Customizable design accommodates unique production needs, offering flexibility in use.

General


Applications
Supplements,Metal powders,Pharmaceutical tablets,Fine chemicals,Pet food,Nutraceuticals,Snacks,Detergents,Biopharmaceuticals,Sweets,Coating materials,Minerals,Baby food,Biofuel
End products
Pharmaceutical pellets,Vitamin granules,Laundry detergent pods,Protein-coated granules,Infant formula pellets,Mineral granules,Biofuel pellets,Pet kibble,Iron powder pellets,Chewable candy pieces
Steps before
Extrusion,Feeding
Steps after
Pellet Cooling,Packing,Sieving
Input ingredients
wet extrudate,melt extrudate
Output ingredients
pellets,granules
Market info
Three-Tec is known for its expertise in manufacturing precision dosing and feeding systems for industrial applications, with a strong reputation for customizable engineered-to-order equipment and innovative solutions tailored to specific customer needs.

Technical Specifications


Granule size
0.5 to 10 mm
Speed
10 to 500 rpm
Motor type
Stepper motor
Voltage
24 VDC
Frequency
50/60 Hz
Control system
Potentiometer

Operating Characteristics


Pellet size range
0.5 to 10 mm
Knife contact method
Direct contact with die plate
Extrudate type
Wet and melt extrudates
Variable speed control
10 to 500 rpm
Automation and control integration
Integrated potentiometer or extruder control system
Housing option
Optional housing available

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Granule size
0.5 to 10 mm
Speed
10 to 500 rpm
Motor type
Stepper motor
Control system
Potentiometer
Voltage
24 VDC
Frequency
50/60 Hz
Optional housing
Available

Custom Options


Control panel type
Potentiometer / Integrated control system
Integration possibilities
Integration with Three-Tec extruder control system
Housing option
Optional housing available