Powder induction system for high solid concentrations
Optimize your production line with this advanced system designed to rapidly integrate powders into liquids, achieving up to 80% concentration levels efficiently, minimizing processing time and enhancing product quality for high-demand production environments.

Induces and Disperses Powders in Liquid Operations
The MEGATRON MT-VP Series from Kinematica AG provides a revolutionary solution for precise powder induction and dispersion across various industries such as pharmaceuticals, chemicals, and cosmetics. Using its patented high-vacuum method, the system efficiently draws powders into liquid streams, minimizing clogs and ensuring consistent mixing, even at high solid concentrations up to 80%. This makes it ideal for producing effervescent tablets, protein powders, and cosmetic creams.
With its modular design, the MT-VP Series supports throughputs ranging from 1,000 to 70,000 liters per hour, ensuring seamless integration into both continuous and batch processing lines. Equipped with a robust motor ranging from 4.0 to 75.0 kW and speeds between 1,700 and 10,600 rpm, it maintains energy efficiency while delivering superior performance.
Automation is enhanced through PLC-controlled systems, enabling real-time monitoring and adjustment of parameters such as viscosity, pH, and temperature. Constructed with high-quality materials like stainless steel, it offers excellent corrosion resistance, and complies with industry standards for safety and quality. The system supports easy cleaning and maintenance, featuring CIP capabilities that promote hygiene and reduce downtime. Moreover, Kinematica offers customization and engineering support to tailor the system to your specific operational needs.
Benefits
- Enhances production efficiency by reducing processing time, ensuring faster cycle completion.
- Maintains consistent high-quality output with precise powder-liquid integration, minimizing quality deviations.
- Offers flexibility with scalable throughput to match production demands, optimizing resource use.
- Decreases operational costs through energy-efficient motor control, resulting in lower power consumption.
- Ensures smooth operation in high-viscosity and high-solid formulations, preventing costly blockages and downtime.
- Applications
- Food,Liquid formulations,Fine chemicals,Detergents,Nutraceuticals,Cosmetics,Life science,Pharmaceuticals
- End products
- Cosmetic creams,Protein powders,Food emulsions,Nutritional supplements,Liquid detergents,Active pharmaceutical ingredients (apis),Biotech reagents,Chemical synthesis intermediates,Effervescent tablets,Liquid soaps
- Steps before
- Powder metering,Hopper loading
- Steps after
- Quality control,Viscosity measurement,pH monitoring,Temperature regulation,Packaging
- Input ingredients
- powder,liquid,solid concentrations
- Output ingredients
- mixed dispersion,high concentration formulation,processed liquid
- Market info
- Max. throughput
- 1000 – 70 000 l/h (Water)
- Powder suction capacity
- 70 – 3500 kg/h
- Circumferential speed
- 25 m/s
- Speed range
- 1700 – 10 600 rpm
- Motor power
- 4.0 – 75.0 kW
- Rotor size
- 45 mm – 300 mm
- Throughput capacity range
- Approx. 1000 l/h to 70,000 l/h
- Working Mechanism
- Powder induction via strong vacuum
- Inline vs. Batch
- Inline Continuous
- Powder Inlet Design
- Prevents bridging/clogging
- Suction Capacity
- Independent of liquid throughput
- Automation Level
- Adjustable,dependent on system integration
- System Integration
- Seamless into production systems
- Ease-of-use
- High
- Investment Protection
- Scalability and performance assurance
- Changeover Time
- Configurable based on system setup
- Cleaning Method
- Depends on system CIP compatibility
- Process QC Tools
- Online viscosity and pH measuring
- Temperature Control
- Available
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Viscosity range
- Up to 80%
- Powder induction capacity
- 70–3500 kg/h
- Maximum throughput
- 1000–70,000 l/h
- Agglomeration risk
- Avoided by special inlet design
- Control panel type
- Touchscreen / HMI
- Discharge method
- Big Bag handling / Simple to advanced hopper designs
- Integration possibilities
- Online viscosity measuring / pH measuring / Temperature control
- Customization for specific powder characteristics
- Suitable for powders up to 80% concentration
- Feeding and dosing systems
- Automated / Manual