Powder induction system for high solid concentrations

Optimize your production line with this advanced system designed to rapidly integrate powders into liquids, achieving up to 80% concentration levels efficiently, minimizing processing time and enhancing product quality for high-demand production environments.

Induces and Disperses Powders in Liquid Operations

The MEGATRON MT-VP Series from Kinematica AG provides a revolutionary solution for precise powder induction and dispersion across various industries such as pharmaceuticals, chemicals, and cosmetics. Using its patented high-vacuum method, the system efficiently draws powders into liquid streams, minimizing clogs and ensuring consistent mixing, even at high solid concentrations up to 80%. This makes it ideal for producing effervescent tablets, protein powders, and cosmetic creams.

With its modular design, the MT-VP Series supports throughputs ranging from 1,000 to 70,000 liters per hour, ensuring seamless integration into both continuous and batch processing lines. Equipped with a robust motor ranging from 4.0 to 75.0 kW and speeds between 1,700 and 10,600 rpm, it maintains energy efficiency while delivering superior performance.

Automation is enhanced through PLC-controlled systems, enabling real-time monitoring and adjustment of parameters such as viscosity, pH, and temperature. Constructed with high-quality materials like stainless steel, it offers excellent corrosion resistance, and complies with industry standards for safety and quality. The system supports easy cleaning and maintenance, featuring CIP capabilities that promote hygiene and reduce downtime. Moreover, Kinematica offers customization and engineering support to tailor the system to your specific operational needs.

Benefits

  • Enhances production efficiency by reducing processing time, ensuring faster cycle completion.
  • Maintains consistent high-quality output with precise powder-liquid integration, minimizing quality deviations.
  • Offers flexibility with scalable throughput to match production demands, optimizing resource use.
  • Decreases operational costs through energy-efficient motor control, resulting in lower power consumption.
  • Ensures smooth operation in high-viscosity and high-solid formulations, preventing costly blockages and downtime.

General


Applications
Food,Liquid formulations,Fine chemicals,Detergents,Nutraceuticals,Cosmetics,Life science,Pharmaceuticals
End products
Cosmetic creams,Protein powders,Food emulsions,Nutritional supplements,Liquid detergents,Active pharmaceutical ingredients (apis),Biotech reagents,Chemical synthesis intermediates,Effervescent tablets,Liquid soaps
Steps before
Powder metering,Hopper loading
Steps after
Quality control,Viscosity measurement,pH monitoring,Temperature regulation,Packaging
Input ingredients
powder,liquid,solid concentrations
Output ingredients
mixed dispersion,high concentration formulation,processed liquid
Market info

Technical Specifications


Max. throughput
1000 – 70 000 l/h (Water)
Powder suction capacity
70 – 3500 kg/h
Circumferential speed
25 m/s
Speed range
1700 – 10 600 rpm
Motor power
4.0 – 75.0 kW
Rotor size
45 mm – 300 mm
Throughput capacity range
Approx. 1000 l/h to 70,000 l/h

Operating Characteristics


Working Mechanism
Powder induction via strong vacuum
Inline vs. Batch
Inline Continuous
Powder Inlet Design
Prevents bridging/clogging
Suction Capacity
Independent of liquid throughput
Automation Level
Adjustable,dependent on system integration
System Integration
Seamless into production systems
Ease-of-use
High
Investment Protection
Scalability and performance assurance
Changeover Time
Configurable based on system setup
Cleaning Method
Depends on system CIP compatibility
Process QC Tools
Online viscosity and pH measuring
Temperature Control
Available

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Viscosity range
Up to 80%
Powder induction capacity
70–3500 kg/h
Maximum throughput
1000–70,000 l/h
Agglomeration risk
Avoided by special inlet design

Custom Options


Control panel type
Touchscreen / HMI
Discharge method
Big Bag handling / Simple to advanced hopper designs
Integration possibilities
Online viscosity measuring / pH measuring / Temperature control
Customization for specific powder characteristics
Suitable for powders up to 80% concentration
Feeding and dosing systems
Automated / Manual