Industrial mixer for product-critical processes
When dealing with high-hygiene requirements and complex mixing tasks across various container sizes, this versatile mixer ensures efficient blending while maintaining strict cleanliness standards, perfect for challenging production environments.
Mixes and Blends Variable Product Batches
The VISCO JET VJ421 from VISCO JET Rührsysteme GmbH is a versatile stativ mixer engineered to tackle complex mixing and blending tasks in industries such as food, pharmaceuticals, and chemicals. Its unique design accommodates varying container sizes and ensures compliance with stringent hygiene standards, thanks to its stainless steel construction with an enclosed lift mechanism for easy cleaning. Powered by up to 5.5 kW and featuring a lift height of up to 1,600 mm, it delivers flexible operation capable of handling diverse batch volumes, from 200-liter drums to large 1,000-liter containers.
Equipped with an integrated control system, the VJ421 allows you to adjust stirring speed, duration, and depth, while supporting recipe management. Its seamless integration with Industry 4.0 environments via an OPC UA interface ensures that you stay connected and efficient. For environments requiring strict safety and compliance, the VJ421 is available in ATEX configurations for hazardous zones, ensuring robust operation even in challenging conditions.
Constructed from high-grade stainless steel, this mixer is resistant to corrosion and wear, making it ideal for handling both corrosive and hygienic media. The incorporation of a work position switch and container recognition ensures operational safety, activating only when all safety checks are satisfied. With options for quick-change couplings and custom lids, the VJ421 can be tailored to specific operational needs, ensuring reliable and efficient production across a wide range of applications from yogurt to polymers.
Benefits
- Enhances productivity with customizable stirring parameters and automated operation.
- Facilitates quick cleaning with its hygienic stainless steel design, minimizing production downtime.
- Ensures safety and compliance with integrated safety switches and ATEX availability for hazardous areas.
- Adapts to diverse production requirements with flexible configuration for different container sizes.
- Integrates seamlessly into digital manufacturing processes through OPC UA connectivity.
- Applications
- Food,Chemicals,Paints and coatings,Confectionery,Cosmetics,Soap,Petrochemicals,Paper production,Mining,Dairy,Pharmaceuticals
- End products
- Sauces,Dairy blends,Cements,Ointments,Gel caps,Chocolate,Conditioners,Varnishes,Lotions,Yogurt,Liquid soap,Paints,Creams,Ink,Tablet coatings,Polymer solutions,Adhesives,Detergent,Emulsions,Shampoo,Paper pulp
- Steps before
- Mixing preparation,Ingredient measuring,Ingredient loading
- Steps after
- Packaging,Quality control,Storage
- Input ingredients
- Lebensmittel,Pharma,Kosmetik,Chemikalien,große Chargen,Transportbehälter,IBCs,Edelstahlfässer,Kunststofffässer,Hobbocks,Wannen aus Edelstahl,Wannen aus Kunststoff,individuelle Behälter
- Output ingredients
- homogenisierte Lebensmittel,homogenisierte Pharmazeutika,homogenisierte Kosmetikprodukte,homogenisierte Chemikalien,gleichmäßige Mischungen
- Market info
- Visco Jet Ruhrsysteme is known for manufacturing advanced mixing and stirring equipment, particularly industrial agitators, which are engineered-to-order for various industries. Their expertise lies in efficient and tailored mixing solutions with a strong reputation for innovation and quality.
- Antriebsleistung (Drive Power)
- 3.0 – 11.0 kW
- Spannungsversorgung (Voltage Supply)
- 400 V / 50 Hz
- Hubhöhe (Lifting Height)
- 1,200 / 1,400 / 1,600 mm
- Hubeinstellung (Lifting Adjustment)
- Elektrisch
- Hub vollständig ausgefahren (Fully Extended Lift)
- 5,300 mm
- Hub eingefahren (Retracted Lift)
- 3,700 mm
- ATEX Ausführung (ATEX Configuration)
- Zone 0 / 21
- Bedienfeld (Control Panel)
- Directly on the mixer
- Sicherheitseinrichtungen (Safety Features)
- Arbeitspositionsschalter,Endpositionsschalter,Behältererkennung
- Material (Material)
- Edelstahl (Stainless Steel)
- Rühreinheit Material (Mixing Unit Material)
- 1.4301 / 1.4404 / 1.4571
- Montageoptionen (Mounting Options)
- Wall,Floor,Overhead
- Industrie 4.0 Vernetzung (Industry 4.0 Networking)
- OPC UA Interface
- Reinigungsmethode (Cleaning Method)
- Easy and fast cleaning
- Working mechanism
- Stirring with patented VISCO JET® system
- Flexibility
- Handles various container types and sizes
- Automation level
- PLC-controlled,supports Industry 4.0 integration
- Batch vs. continuous operation
- Batch processing
- CIP/SIP
- Stainless steel construction for easy cleaning
- Cleaning method
- Quick and efficient cleaning due to stainless steel design
- Changeover time
- Quick tool-less changeovers with optional quick-change coupling
- Hub mechanism
- Electric lift,adjustable up to 1,600 mm
- Energy efficiency
- Low energy consumption with different power settings up to 5.5 kW
- Abrasion resistance
- High
- Biological compatibility
- Suitable for food,pharma,cosmetics
- Cleanability
- High,easy and fast cleaning processes
- Corrosive resistance (e.g. acids)
- High-grade stainless steel (1.4301 / 1.4404 / 1.4571)
- Density/particle size
- 0
- ATEX certification
- Zone 0 / Zone 1 / Zone 21
- Machine footprint
- 5.300 mm (Hub fully extended) x variable width/depth
- Height adjustment
- 1.200 / 1.400 / 1.600 mm (Hub height)
- Material
- Edelstahl (Stainless steel)
- Installation type
- Floor-mounted / Wall-mounted / Overhead-mounted
- Connection
- Starkstromanschluss (Power supply
- Container compatibility
- Up to 1.600 mm high containers,IBCs,barrels
- Drive powers
- 3.0 – 11.0 kW
- Mobility
- Stativ (Stand-mounted)
- Control panel type
- Integrated with operation panel
- Hub height adjustment
- Electric,up to 1,600 mm
- Installation flexibility
- Floor,wall,overhead
- Customization of motor power
- 3.0 – 11.0 kW
- Connectivity options
- Industry 4.0,OPC UA
- Modular design
- Easily changeable stirrer units