Industrial mixer for product-critical processes

When dealing with high-hygiene requirements and complex mixing tasks across various container sizes, this versatile mixer ensures efficient blending while maintaining strict cleanliness standards, perfect for challenging production environments.

Mixes and Blends Variable Product Batches

The VISCO JET VJ421 from VISCO JET Rührsysteme GmbH is a versatile stativ mixer engineered to tackle complex mixing and blending tasks in industries such as food, pharmaceuticals, and chemicals. Its unique design accommodates varying container sizes and ensures compliance with stringent hygiene standards, thanks to its stainless steel construction with an enclosed lift mechanism for easy cleaning. Powered by up to 5.5 kW and featuring a lift height of up to 1,600 mm, it delivers flexible operation capable of handling diverse batch volumes, from 200-liter drums to large 1,000-liter containers.

Equipped with an integrated control system, the VJ421 allows you to adjust stirring speed, duration, and depth, while supporting recipe management. Its seamless integration with Industry 4.0 environments via an OPC UA interface ensures that you stay connected and efficient. For environments requiring strict safety and compliance, the VJ421 is available in ATEX configurations for hazardous zones, ensuring robust operation even in challenging conditions.

Constructed from high-grade stainless steel, this mixer is resistant to corrosion and wear, making it ideal for handling both corrosive and hygienic media. The incorporation of a work position switch and container recognition ensures operational safety, activating only when all safety checks are satisfied. With options for quick-change couplings and custom lids, the VJ421 can be tailored to specific operational needs, ensuring reliable and efficient production across a wide range of applications from yogurt to polymers.

Benefits

  • Enhances productivity with customizable stirring parameters and automated operation.
  • Facilitates quick cleaning with its hygienic stainless steel design, minimizing production downtime.
  • Ensures safety and compliance with integrated safety switches and ATEX availability for hazardous areas.
  • Adapts to diverse production requirements with flexible configuration for different container sizes.
  • Integrates seamlessly into digital manufacturing processes through OPC UA connectivity.

General


Applications
Food,Chemicals,Paints and coatings,Confectionery,Cosmetics,Soap,Petrochemicals,Paper production,Mining,Dairy,Pharmaceuticals
End products
Sauces,Dairy blends,Cements,Ointments,Gel caps,Chocolate,Conditioners,Varnishes,Lotions,Yogurt,Liquid soap,Paints,Creams,Ink,Tablet coatings,Polymer solutions,Adhesives,Detergent,Emulsions,Shampoo,Paper pulp
Steps before
Mixing preparation,Ingredient measuring,Ingredient loading
Steps after
Packaging,Quality control,Storage
Input ingredients
Lebensmittel,Pharma,Kosmetik,Chemikalien,große Chargen,Transportbehälter,IBCs,Edelstahlfässer,Kunststofffässer,Hobbocks,Wannen aus Edelstahl,Wannen aus Kunststoff,individuelle Behälter
Output ingredients
homogenisierte Lebensmittel,homogenisierte Pharmazeutika,homogenisierte Kosmetikprodukte,homogenisierte Chemikalien,gleichmäßige Mischungen
Market info
Visco Jet Ruhrsysteme is known for manufacturing advanced mixing and stirring equipment, particularly industrial agitators, which are engineered-to-order for various industries. Their expertise lies in efficient and tailored mixing solutions with a strong reputation for innovation and quality.

Technical Specifications


Antriebsleistung (Drive Power)
3.0 – 11.0 kW
Spannungsversorgung (Voltage Supply)
400 V / 50 Hz
Hubhöhe (Lifting Height)
1,200 / 1,400 / 1,600 mm
Hubeinstellung (Lifting Adjustment)
Elektrisch
Hub vollständig ausgefahren (Fully Extended Lift)
5,300 mm
Hub eingefahren (Retracted Lift)
3,700 mm
ATEX Ausführung (ATEX Configuration)
Zone 0 / 21
Bedienfeld (Control Panel)
Directly on the mixer
Sicherheitseinrichtungen (Safety Features)
Arbeitspositionsschalter,Endpositionsschalter,Behältererkennung
Material (Material)
Edelstahl (Stainless Steel)
Rühreinheit Material (Mixing Unit Material)
1.4301 / 1.4404 / 1.4571
Montageoptionen (Mounting Options)
Wall,Floor,Overhead
Industrie 4.0 Vernetzung (Industry 4.0 Networking)
OPC UA Interface
Reinigungsmethode (Cleaning Method)
Easy and fast cleaning

Operating Characteristics


Working mechanism
Stirring with patented VISCO JET® system
Flexibility
Handles various container types and sizes
Automation level
PLC-controlled,supports Industry 4.0 integration
Batch vs. continuous operation
Batch processing
CIP/SIP
Stainless steel construction for easy cleaning
Cleaning method
Quick and efficient cleaning due to stainless steel design
Changeover time
Quick tool-less changeovers with optional quick-change coupling
Hub mechanism
Electric lift,adjustable up to 1,600 mm
Energy efficiency
Low energy consumption with different power settings up to 5.5 kW

Material Compatibility


Abrasion resistance
High
Biological compatibility
Suitable for food,pharma,cosmetics
Cleanability
High,easy and fast cleaning processes
Corrosive resistance (e.g. acids)
High-grade stainless steel (1.4301 / 1.4404 / 1.4571)
Density/particle size
0


ATEX certification
Zone 0 / Zone 1 / Zone 21

Physical Characteristics


Machine footprint
5.300 mm (Hub fully extended) x variable width/depth
Height adjustment
1.200 / 1.400 / 1.600 mm (Hub height)
Material
Edelstahl (Stainless steel)
Installation type
Floor-mounted / Wall-mounted / Overhead-mounted
Connection
Starkstromanschluss (Power supply
Container compatibility
Up to 1.600 mm high containers,IBCs,barrels
Drive powers
3.0 – 11.0 kW
Mobility
Stativ (Stand-mounted)

Custom Options


Control panel type
Integrated with operation panel
Hub height adjustment
Electric,up to 1,600 mm
Installation flexibility
Floor,wall,overhead
Customization of motor power
3.0 – 11.0 kW
Connectivity options
Industry 4.0,OPC UA
Modular design
Easily changeable stirrer units