Silo overfill protection system
Prevent silo overfilling and excess pressurization with a system designed to safeguard silos during filling operations, reducing the risk of costly structural damage and environmental pollution.
Prevents Overfilling and Regulates Silo Pressure
The Silo Safety System KCS from WAMGROUP provides an innovative solution for preventing overfilling and excess pressurization in silos. This system is essential for industries handling various powder and granule materials, including cement, plastics, and food products. It integrates seamlessly into automated production lines with its central electronic control panel managing up to 32 silos simultaneously. The system incorporates advanced features such as maximum level indication, internal pressure monitoring, and automatic filter cleaning to minimize dust emission and protect silo infrastructure. With components like pinch valves, pressure relief valves, and differential pressure meters, it ensures operational safety and environmental compliance. Tailored for continuous, automated safety monitoring, the KCS system enhances site safety and helps prevent costly damage, offering significant advantages for diverse applications ranging from chemical manufacturing to food processing.
Benefits
- Prevents costly repairs by protecting silo infrastructure from overfilling and pressure damage.
- Enhances safety with automated monitoring and precise pressure regulation.
- Reduces environmental impact by minimizing dust emissions during filling operations.
- Supports flexible integration with existing systems, accommodating up to 32 silos.
- Improves operational efficiency with automatic filter cleaning and real-time pressure indication.
- Applications
- Lime,Pesticide,Plastics raw material,Cosmetics,Soap,Minerals,Chocolate,Cement,Insecticide,Spices,Rubber,Resin,Cocoa,Animal feed,Pasta,Noodle,Varnish,Sugar,Convenience food,Pet food,Fertilizer,Biscuit,Salt,Pharmaceuticals,Fish food,Paint,Beverage,Coffee,Detergent,Gypsum,Refractory products,Breweries
- End products
- Spaghetti pasta,Hydrated lime,Pyrethroid insecticide,Poultry feed pellets,Rubber sheets,Mixed spices,Cocoa powder,Glyphosate herbicide,Bar soap,Epoxy resin,Dog kibble,Firebricks,Portland cement,Fish meal,Ibuprofen tablets,Laundry detergent powder,Lager beer,Granulated sugar,Acrylic paint,Ramen noodles,Facial cream,Polyurethane varnish,Carbonated soft drinks,Polyvinyl chloride (pvc),Ground coffee,Instant noodles,Table salt,Urea fertilizer,Gypsum plasterboard,Chocolate-chip cookies,Quartz sand,Chocolate bars
- Steps before
- Material Collection,Material Storage,Material Transport,Powder and Granule Preparation
- Steps after
- Material Transfer,Packaging,Storage,Distribution
- Input ingredients
- powders,granular materials,compressed air
- Output ingredients
- vented air,dust emission
- Market info
- WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.
- System monitoring capacity
- Up to 32 silos simultaneously
- Automation
- Electronic monitoring and control panel
- Pressure monitoring
- Internal pressure monitoring of each silo
- Pressure relief
- Pressure relief valve
- Alarm system
- Audible alarm for alerts
- Pinch valve control
- Pneumatic control panel
- Total components
- Central control and component kit
- Level detection
- Maximum level indicator
- Pressure measurement
- Electronic pressure meter
- Venting filter monitoring
- Pressure gauge indication
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Cleaning method
- CIP / Manual
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Batch vs. continuous operation
- Batch / Inline Continuous
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Control panel type
- Central electronic monitoring and control panel
- Discharge method
- Includes pinch valve,tanker coupling
- Control panel type
- Central electronic monitoring and control panel
- Integration possibilities
- Manages a series of silos
- Power panel
- Individual power panel for each silo
- Pneumatic control
- Pinch valve with pneumatic control panel