In-line ultra sanitary mixer for pharmaceutical and food applications

Enhance your liquid formulations with precision mixing, emulsifying, and homogenizing capabilities, ensuring consistency and speed in processing demanding pharmaceutical and food products.

Mixes, Emulsifies, and Homogenizes with Sanitary Precision

The In-Line Ultra Sanitary Mixer from Silverson is engineered for precision mixing, emulsifying, and homogenizing in pharmaceutical, biotechnology, food, and cosmetic industries. Its unique design features a high-shear rotor/stator system, allowing for efficient processing of liquids and solids. Ideal for producing vaccines, lotions, and sauces, this mixer handles capacities from 5 to 25,000 gallons per hour, ensuring rapid and consistent results. Featuring 3-A TPV certification and EHEDG-certified seals, it complies with FDA and cGMP standards, enhancing safety and product integrity. The mixer is self-pumping and aeration-free, boasting interchangeable workheads that adapt to diverse applications, reducing energy consumption. Constructed with 316L stainless steel, it ensures durability and resistance to corrosion. The inclusion of a CIP system facilitates easy cleaning without dismantling, minimizing downtime. Silverson offers customization options, including multistage configurations and various inlet/outlet fittings, supported by expert engineering assistance for tailored solutions.

Benefits

  • Enhances product consistency and quality with precise high-shear mixing.
  • Reduces operational costs by eliminating manual cleaning through its CIP system.
  • Complies with FDA and cGMP standards, ensuring safety and regulatory compliance.
  • Adapts to diverse applications with interchangeable workheads for process flexibility.
  • Decreases energy usage with efficient self-pumping and aeration-free operation.

General


Applications
Food,Sauces,Biotechnology,Liquid formulations,Thickeners,Fine chemicals,Gels,Nutraceuticals,Cosmetics,Clean industries,Emulsions,Pharmaceuticals
End products
Baby food purees,Vaccines,Detergent solutions,Food additives,Protein shakes,Salad dressings,Topical gels,Mayonnaise,Protein solutions,Lotion bases,Skincare creams,Xanthan gum solutions
Steps before
Grinding,Disintegration,Raw Material Feeding,Pre-Mixing
Steps after
Homogenization,Emulsification,Product Quality Testing,Filling and Packaging
Input ingredients
liquids,solid materials,powders,fibrous materials,rubbers,polymers,granular solids
Output ingredients
emulsions,blended liquids,dispersions,homogenized mixtures,disintegrated solids,dissolved substances,fine colloidal suspensions
Market info
Silverson is renowned for manufacturing high-quality industrial mixers, specializing in high-shear mixers for industries such as food, pharmaceuticals, and cosmetics, offering customized solutions and exceptional engineering expertise.

Technical Specifications


Capacity
5 to 25,000 gallons/hr
Compliance
3-A TPV Certified
Compliance
EHEDG Certified
Construction Material
316L stainless steel
Inlet/Outlet Connections
Tri-Clamp,ASA,DIN
Self-pumping
Yes
Aeration Free
Yes
No Bypassing
Yes
Interchangeable Workheads
Available
Cleaning Method
CIP/SIP
Mechanical Shaft Seals
Single and Double
Rotor/Stator Configuration
Multistage
Dimensions
Specific to model
Operating Characteristics
High shear,high velocity
Stage
Single,Multistage Configurations

Operating Characteristics


Working Mechanism
Rotor/stator assembly
Integrated Steps
Mixing,emulsifying,homogenizing,disintegrating,dissolving
CIP/SIP
CIP compatible
Aeration Control
Aeration-free
Batch vs. Continuous Operation
Inline Continuous
Self-Pumping Capability
Yes
Interchangeable Workheads
Yes
Bypassing
No Bypassing
Cleaning Method
No manual dismantling and cleaning required
Cycle Time
Reduced mixing times by up to 90%

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Discharge method
Tangential outlet
Workhead type
Interchangeable,rotor/stator
Materials of Construction
316L stainless steel
Inlet/Outlet Connections
Tri-Clamp,ASA,DIN
Self-Pumping Capacity
5 to 25,000 gallons/hr
Dimensions
Depends on motor size and configuration

Custom Options


Interchangeable Workheads
Yes
Mechanical Shaft Seals
Single/Double