Bigbag discharge station with dust-free docking system

Streamline your production line with an efficient solution for managing bulk materials, ensuring precise weighing and feeding while maintaining a dust-free environment during bigbag discharging operations.

Discharges and Weighs Bulk Solids Efficiently

The BagMaster from SPS | Solids Process Solutions is a versatile discharge station designed for efficient processing of BigBags in a variety of industries including aquafeed, chemical, and pharmaceuticals. Using a twin paddle massage mechanism, it ensures smooth material flow, reducing bridging and facilitating complete discharge. Its innovative dust-free docking system connects seamlessly with bag liners, enhancing workplace safety and cleanliness. The integrated rigging frame, compatible with forklifts or electric hoists, optimizes handling logistics. Optional features such as an integral crane, loss-in-weight, and combinations with volumetric or gravimetric feeders allow for tailored solutions that meet specific workflow requirements. The BagMaster supports manual, high-speed, and batch operations, making it adaptable for pre-processing, processing, and packaging stages. Additionally, its robust construction can manage a range of product types from solids, powders, to granules, and is customizable to enhance compatibility with various production lines and facility needs.

Benefits

  • Enhances operational efficiency with dust-free material transfer, maintaining a clean work environment.
  • Improves material flow and reduces blockages, ensuring uninterrupted processing.
  • Customizable features allow seamless integration into existing production lines, increasing versatility.
  • Supports diverse material types, offering flexibility across multiple industries.
  • Reduces handling time with an integrated rigging system compatible with forklifts or hoists.

General


Applications
Food,Fine chemical,Feed,Recycling,Nutrition,Detergents,Compounding,Chemical,Pharma,Plastics,Minerals,Masterbatch,Aquafeed,Dairy,Petfood
End products
Baked goods,Pharmaceutical intermediates,Vitamin tablets,Color masterbatches,Recycled plastic granules,Dog food,Milk powder,Water treatment chemicals,Fish pellets,Animal feed pellets,Composite materials,Protein supplements,Laundry detergents,Plastic pellets,Calcium carbonate
Steps before
Material Handling,Bag Loading,BigBag Positioning
Steps after
Material Dispensing,Mixing,Feeding
Input ingredients
lined BigBags,unlined BigBags
Output ingredients
discharged materials,dust-free bag outlet
Market info

Technical Specifications


Discharge mechanism
Twin paddle massage
Paddle count
4 paddles
Support structure
Rigging frame included
Docking system feature
Dust-free connection
Optional versions
Integral crane
Loss-in-weight
Feeder compatibility
Volumetric or gravimetric

Operating Characteristics


Working mechanism
Twin paddle massage
Automation level
Manual / Forklift / Electric hoist
Dust control
Docking system for dust-free connection
Batch vs. continuous operation
Batch

Material Compatibility


Abrasion resistance
Applicable for robust handling
Biological compatibility
Compatible with food-grade materials
Cleanability
Designed for easy cleaning
Corrosive resistance (e.g. acids)
Resistant to mild acids and chemicals
Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Discharge station type
Lined and unlined BigBags
Paddle massage mechanism
Twin with total of 4 paddles
Support construction
For rigging frame
Rigging frame support
Forklift truck or electric hoist
Docking system
Dust-free connection of the bag or liner outlet
Optional features
Integral crane
Loss-in-weight
Combination with volumetric or gravimetric feeder

Custom Options


Discharge method
Twin paddle massage mechanism
Rigging frame
Forklift truck or electric hoist
Docking system
Dust-free connection
Optional features
Integral crane
Loss-in-weight
Combination with volumetric or gravimetric feeder