Versatile cone mill for uniform size reduction
Achieve precise particle size consistency and gentle deagglomeration across diverse materials, ensuring optimal product quality and efficient downstream processing without excess heat or noise.
Mills and Grinds Materials with Precision
The KEK Cone Mill from Kemutec is a versatile milling machine that stands out for its ability to produce uniform and consistent particle sizes across a wide range of materials. This cone mill is ideal for intermediate sizing in both wet and dry granulation processes, making it suitable for the food, pharmaceutical, and chemical industries. With a gentle, low-energy grinding action, the KEK Cone Mill minimizes noise, heat generation, and dust, significantly reducing air filtration installation costs.
Its advanced design includes variable speed control and multiple drive configurations, offering flexibility in operation. The mill’s adaptable structure allows for integration into continuous production lines, and it can handle a variety of end-products such as dextrose tablets, detergent granules, and dye blends. The KEK Cone Mill supports efficient processing with models catering from bench-top to full-scale production capacities, including an explosion-proof CM800 model. Customized design options and a fully immersible cleaning feature ensure easy maintenance and alignment with specific processing requirements.
Benefits
- Enhances product quality through consistent size reduction and uniform particle output.
- Minimizes operational costs by reducing noise, heat, and dust, lowering air filtration requirements.
- Supports flexible production with variable speed control and multiple drive configurations.
- Simplifies maintenance and cleaning with fully immersible components and customizable design.
- Integrates seamlessly into existing production lines, accommodating diverse processing needs.
- Applications
- Soap flakes,Chemical processing,Biscuits,Dyes,Dishwashing tablets,Detergents,Confectionery,Pharmaceutical processing,Food processing,Dairy powders,Spices,Tablets,Breadcrumbs
- End products
- Dextrose tablets,Crème biscuits,Detergent tablets,Flavored sievings,Pharmaceutical tablets,Potato flakes,Dye blends,Soap granules,Dishwasher tablets,Castor sugar,Dairy powder concentrates,Breadcrumb fractions,Spice mixes,Confectionery creams,Oat flakes
- Steps before
- Drying,Spray Drying,Mixing,Liquid Injection
- Steps after
- Granulating,Tablet Pressing,Coating,Deagglomeration,Capsuling
- Input ingredients
- potato flakes,oats flakes,granulated sugar,dairy powders,dextrose,chocolate biscuits,creme biscuits,confectionery,breadcrumbs,spice mixes,flavours,detergent tablets,soap flakes,color dye powder,wet granular material,dry granular material
- Output ingredients
- castor sugar,granules,dairy powder fractions,tablet-ready sugar,deagglomerated spices,densed detergent,uniform particle size,rehabilitated chocolate mix
- Market info
- Kemutec is known for its expertise in manufacturing industrial powder processing equipment, including sifters, mills, and mixers, tailored to meet specific customer needs. They are reputed for delivering high-quality, reliable engineered-to-order solutions.
- Particle size range
- D50 between 500 – 1,500 μm
- Speed Control
- Variable speed drive
- Capacity
- Range from lab to full production
- Operation Type
- Under-driven and top-driven models
- Model Sizes
- 7 sizes from 75 mm to 640 mm
- Explosion Proof
- 10 bar explosion proof for CM800
- Drive Arrangement
- Belt,gearbox and direct motor
- Cleaning Method
- Fully immersible grinding chambers
- Feed Arrangement
- Gravity and inline conveying
- Mounting Options
- On mobile support frames,masts,and pillars
- Working mechanism
- Gentle grinding at high speed
- Integrated steps
- Size reduction and granulation
- CIP/SIP
- Fully immersible grinding chambers,shaft seals
- Batch vs. continuous operation
- Batch / Inline Continuous
- Variable speed control
- Provided
- Energy efficiency
- Low energy consumption
- Changeover time
- Quick due to easy access for cleaning
- Automation level
- Manual / Variable speed control
- Cleaning method
- CIP / Manual
- Abrasion resistance
- Yes
- Cleanability
- Easy
- Heat sensitivity
- Yes
- Moisture resistance
- Yes
- Corrosive resistance
- Yes
- Fatty material handling
- Yes
- Density/particle size
- 0.5–2.5 g/cm³
- Agglomeration risk
- Low
- Machine footprint
- Varies from lab models to full production sizes
- Model sizes
- 7 sizes from 75 mm to 640 mm (3″ to 25″)
- Feed method
- Gravity,Inline Conveying (vacuum and pressure)
- Discharge method
- Customizable based on application
- Drive Arrangements
- Top belt drive,Top direct drive,Under belt drive,Under gearbox drive
- Mounting Arrangements
- On mobile support frames,On masts and pillars
- Cone shape
- Conical
- Drive configuration
- Multiple configurations available
- Cleaning options
- Fully immersible grinding chambers,shaft seals,CIP / SIP spray nozzle
- Control panel type
- Customizable
- Drive Arrangements
- Top belt drive / Top direct drive / Under belt drive / Under gear box drive
- Feed Arrangements
- Gravity / Inline Conveying – both vacuum and pressure
- Mounting Arrangements
- On mobile support frames / On masts and pillars for lift and swivel capabilities
- Cleaning Factors
- Fully immersible grinding chambers,shaft seals / Additional CIP / SIP spray nozzle