R&d vessels for research and development centers

Optimize your R&D operations with versatile vessels designed to handle complex mixing, emulsification, and heat transfer tasks, ensuring precise results and boosting innovation in your pilot and batch processes.

Mixes, Agitates, and Emulsifies Product Solutions

The R&D Vessels from A&B Process Systems offer a comprehensive mixing solution tailored for diverse industrial applications ranging from food and beverage to pharmaceuticals and chemical processing. These vessels incorporate a triple mix processor, utilizing axial turbines for efficient turbulence and particle suspension, coupled with high shear mixers for creating emulsions and dispersing solids. Designed for batch, pilot, and continuous operations, they excel in processing liquids, slurries, and solids to produce end-products like infant formula, chocolate truffles, and pharmaceutical syrups. Featuring customizable agitation options and engineered for optimal heat transfer, these vessels ensure energy efficiency and precise control through advanced automation systems. Constructed with material options suitable for high corrosion resistance, they comply with industry standards, ensuring compatibility across various operational conditions. Employing CIP systems, the vessels guarantee quick and effective cleaning, reducing downtime and maintenance efforts, while customization and engineering support cater to specific operational needs.

Benefits

  • Enhances product consistency with precise mixing and emulsification capabilities.
  • Reduces operational costs through energy-efficient heat transfer systems.
  • Streamlines production with PLC-controlled automation for minimal labor intervention.
  • Facilitates quick product changeover with easy cleaning and maintenance procedures.
  • Adapts to diverse processing needs with customizable agitation and material options.

General


Applications
Sauces,Bakery,Non-food,Oils,Seafood,Soups,Citrus processing,Seasonings,Juices,Ready meals,Pet food,Fruits,Nuts,Baby food,Beverages,Plant-based beverages,Confectionery,Meat,Plant-based protein,Dressings,Poultry,Pharmaceutical
End products
Black pepper seasoning,Infant formula,Dried fruit mixes,Orange juice concentrate,Chicken nuggets,Chocolate truffles,Salmon fillets,Detergents,Almond milk,Energy drinks,Croissants,Tofu blocks,Olive oil,Pharmaceutical syrups,Tomato soup,Apple juice,Soy milk,Microwaveable lasagna,Ketchup,Ranch dressing,Dog food
Steps before
Ingredient Preparation,Mixing,Grinding,Emulsification
Steps after
Cooling,Heating,Solid Suspension,Packaging,Quality Control
Input ingredients
solids,particles,ingredients for emulsions,raw materials for R,D
Output ingredients
emulsions,suspended solids,homogenized mixtures,dispersed particles
Market info
JBT is known for manufacturing innovative industrial machinery and solutions, particularly in the food processing and air transportation sectors, renowned for their advanced technology, reliability, and customer-focused engineered-to-order solutions tailored to specific industry needs.

Technical Specifications


Automation
Multiple customized agitation options
Mixing Solution
Triple mix processor
Turbulence
Axial turbine to provide turbulence
Suspension Capability
Keeps solids in suspension
Shear Mixing
High shear mixer
Surface Scraping
Scrape surface feature
Emulsion Creation
Creates emulsions and disperses particles/solids

Operating Characteristics


Mixing method
Triple mix processor
Agitation options
Multiple customized options
Turbulence generation
Axial turbine
High shear mixing
Emulsions and particle dispersion
Surface scraping
Prevents fouling in heat transfer
Suspension capability
Keep solids in suspension

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Tank Shape
Cylindrical
Tank Size
Various Sizes Available
Agitation Options
Multiple Customized Options

Custom Options


Vessel Size Options
Multiple sizes available
Agitation Options
Multiple customized options
Mixing Solutions
Triple mix processor,Axial turbine,High shear mixer
Surface Type
Scrape surface