Compact laboratory mixer for high-shear granulation

Streamline your R&D processes with advanced mixing and granulation capabilities, achieving optimal homogeneity and precise formulation control for diverse applications.

Mixes, Granulates, and Pelletizes Laboratory Batches

The P 1-6 high-shear mixer granulator from Diosna offers a compact, efficient solution for laboratories and R&D departments in the pharmaceutical, food, cosmetics, and fine chemical industries. This versatile equipment excels in mixing, granulating, and pelletizing diverse formulations, from sustained-release tablets and effervescent tablets to skincare creams and instant soup mixes. Its cylindrical-conical mixer geometry and high-shear design ensure perfect homogeneity and optimal active pharmaceutical ingredient (API) distribution across solid, wet, or hot melt granulations.

Designed with intuitive handling, the P 1-6 features a plug-and-play setup, facilitating easy operation without specialized tools, enabling swift scale-up from laboratory to production environments. Compatible batch sizes range from 0.04 to 2.7 kg, with bowl capacities of 0.25 to 6 liters, catering to both small-scale experimental and pilot-scale productions. The chopper speed is adjustable from 220 to 2,200 rpm, allowing precise control over particle size and distribution.

The P 1-6 can be equipped with an optional spheronizer to further enhance pellet production capabilities. Its robust build offers a high level of cleanliness and efficiency, ensuring compliance with industry standards for safe, contamination-free processing. With continuous innovation and optimization, Diosna ensures that the P 1-6 remains a reliable cornerstone for modern laboratory processing, offering customizable configurations to meet specific research needs.

Benefits

  • Enhances R&D efficiency with rapid mixing and granulation in a compact form.
  • Ensures consistent product quality with precise homogeneity and particle size control.
  • Facilitates seamless scale-up from laboratory to production without extensive reconfiguration.
  • Offers versatile processing for a wide range of applications in pharmaceuticals, food, and cosmetics.
  • Minimizes setup time with tool-free assembly and intuitive plug-and-play operation.

General


Applications
Food,Feed,Pharmaceutical tablets,Fine chemicals,Cosmetics,Pharmaceutical powders
End products
Gelatin capsules,Face masks,Instant soup mixes,Sustained-release tablets,Vitamin powders,Animal feed pellets,Effervescent tablets,Pigment powders,Detergent granules,Skincare creams
Steps before
Preparation,Weighing,Mixing of Ingredients
Steps after
Drying,Spheronization,Quality Control,Packaging
Input ingredients
solid granulation,wet granulation,hot melt granulation
Output ingredients
homogeneous mixtures,granules,pellets
Market info
Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.

Technical Specifications


Bowl sizes
0.25,0.5,1,2,4 and 6 L
Batch size
0.04 to 2.7 kg
Chopper speed
220 - 2,200 min-1
Dimension - Length
950 mm
Dimension - Width
550 mm
Dimension - Height
550 mm
Mixing Type
High-Shear Mixing
Scale-up Capability
Tool-free
High efficiency
Fast mixing times with highest quality
Homogeneity
Perfect API Distribution
Automation
Intuitive Handling,PLUG,PLAY
Optional Features
Spheronizer for Pellet Production

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
PLUG,PLAY
Changeover time
Tool-free
Energy efficiency
High efficiency
Cleaning method
Not specified

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product types
Solid,wet,hot melt granulation

Physical Characteristics


Compact footprint
950 mm x 550 mm x 550 mm
Discharge method
Manual
Tank shape
Cylindrical-conical
Bowl sizes
0.25,0.5,1,2,4,6 L

Custom Options


Control panel type
PLUG,PLAY
Integration possibilities
Tool-free scale-up and retrofitting
Additional features
Optionally with Spheronizer for pellet production