Compact laboratory mixer for high-shear granulation
Streamline your R&D processes with advanced mixing and granulation capabilities, achieving optimal homogeneity and precise formulation control for diverse applications.
Mixes, Granulates, and Pelletizes Laboratory Batches
The P 1-6 high-shear mixer granulator from Diosna offers a compact, efficient solution for laboratories and R&D departments in the pharmaceutical, food, cosmetics, and fine chemical industries. This versatile equipment excels in mixing, granulating, and pelletizing diverse formulations, from sustained-release tablets and effervescent tablets to skincare creams and instant soup mixes. Its cylindrical-conical mixer geometry and high-shear design ensure perfect homogeneity and optimal active pharmaceutical ingredient (API) distribution across solid, wet, or hot melt granulations.
Designed with intuitive handling, the P 1-6 features a plug-and-play setup, facilitating easy operation without specialized tools, enabling swift scale-up from laboratory to production environments. Compatible batch sizes range from 0.04 to 2.7 kg, with bowl capacities of 0.25 to 6 liters, catering to both small-scale experimental and pilot-scale productions. The chopper speed is adjustable from 220 to 2,200 rpm, allowing precise control over particle size and distribution.
The P 1-6 can be equipped with an optional spheronizer to further enhance pellet production capabilities. Its robust build offers a high level of cleanliness and efficiency, ensuring compliance with industry standards for safe, contamination-free processing. With continuous innovation and optimization, Diosna ensures that the P 1-6 remains a reliable cornerstone for modern laboratory processing, offering customizable configurations to meet specific research needs.
Benefits
- Enhances R&D efficiency with rapid mixing and granulation in a compact form.
- Ensures consistent product quality with precise homogeneity and particle size control.
- Facilitates seamless scale-up from laboratory to production without extensive reconfiguration.
- Offers versatile processing for a wide range of applications in pharmaceuticals, food, and cosmetics.
- Minimizes setup time with tool-free assembly and intuitive plug-and-play operation.
- Applications
- Food, Feed, Pharmaceutical tablets, Fine chemicals, Cosmetics, Pharmaceutical powders
- End products
- Gelatin capsules, Face masks, Instant soup mixes, Sustained-release tablets, Vitamin powders, Animal feed pellets, Effervescent tablets, Pigment powders, Detergent granules, Skincare creams
- Steps before
- Preparation, Weighing, Mixing of Ingredients
- Steps after
- Drying, Spheronization, Quality Control, Packaging
- Input ingredients
- solid granulation, wet granulation, hot melt granulation
- Output ingredients
- homogeneous mixtures, granules, pellets
- Market info
- Diosna is known for its expertise in manufacturing industrial dough mixing machines and systems, primarily for the bakery and food industries, showcasing a strong reputation for innovation, quality, and reliable engineered-to-order mixing solutions.
- Bowl sizes
- 0.25, 0.5, 1, 2, 4 and 6 L
- Batch size
- 0.04 to 2.7 kg
- Chopper speed
- 220 - 2, 200 min-1
- Dimension - Length
- 950 mm
- Dimension - Width
- 550 mm
- Dimension - Height
- 550 mm
- Mixing Type
- High-Shear Mixing
- Scale-up Capability
- Tool-free
- High efficiency
- Fast mixing times with highest quality
- Homogeneity
- Perfect API Distribution
- Automation
- Intuitive Handling, PLUG, PLAY
- Optional Features
- Spheronizer for Pellet Production
- Batch vs. continuous operation
- Batch
- Automation level
- PLUG, PLAY
- Changeover time
- Tool-free
- Energy efficiency
- High efficiency
- Cleaning method
- Not specified
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Product types
- Solid, wet, hot melt granulation
- Compact footprint
- 950 mm x 550 mm x 550 mm
- Discharge method
- Manual
- Tank shape
- Cylindrical-conical
- Bowl sizes
- 0.25, 0.5, 1, 2, 4, 6 L
- Control panel type
- PLUG, PLAY
- Integration possibilities
- Tool-free scale-up and retrofitting
- Additional features
- Optionally with Spheronizer for pellet production