Sack tipping station for dust-free bulk material handling
Efficiently manage bulk materials while minimizing dust exposure with this ergonomically designed solution, ensuring safe and clean material transfer in your production line.
Controls Dust and Transfers Bulk Materials
The Sack Tipping Station by Gericke is an engineered-to-order solution for companies in food, pharmaceutical, and chemical industries requiring efficient dust control and material transfer. Designed for ergonomic operation, it minimizes dust emissions with integrated aspirators and filters. During the process, sacks are placed on a secure platform, cut open, and contents are tipped into a hopper or machinery. An extract fan ensures dust is captured away from the operator. With optional integration of magnets and safety mesh, you can enhance metal contamination removal and operator safety. This station handles a wide range of materials, from powders like milk and rice flour to granules such as polymer pellets and fertilizer. Offering semi-automatic and manual operation modes, it is suited for diverse processing needs. Made from high-grade materials for durability, it supports clean-in-place (CIP) systems for easy maintenance. It can be seamlessly integrated with Gericke’s other equipment, including nimblers and rotary valves, to form a comprehensive material handling system.
Benefits
- Enhances operator safety with dust extraction and safety mesh features.
- Reduces contamination risk through integrated metal removal magnets.
- Increases process efficiency by facilitating seamless integration with existing systems.
- Improves workplace ergonomics with semi-automatic sack handling.
- Ensures flexible operation across various material types and industry applications.
- Applications
- Steel,Bakery,Animal and aqua feed,Water treatment,Flue gas treatment,Lime and gypsum,Minerals,Plastics and coatings,Catalysts,Battery production,Dairy,Food,Chemicals,Fine chemicals,Energy,Noodles and rice,Glass,Beverages and coffee,Crop protection and fertilizers,Biscuit and snacks,Cereals and cereal bars,Textured vegetable proteins,Salt and seasoning,Infant nutrition,Pet food,Paint and dyes,Flavours and fragrances,Pharmaceuticals,Beverages,Detergents and soaps,Chocolate and confectionary,Environmental,Heavy industry,Construction chemicals,Superabsorbents,Cement and fly ash,Flour
- End products
- Gypsum powder,Battery paste,Dog kibble,Fish feed,Chocolate chips,Chemical catalysts,Scented oils,Cake flour,Seasoning powder,Water treatment chemicals,Cornflakes,Steel additives,Milk powder,Confectionery fillings,Granola,Pastry dough,Fertilizer granules,Instant noodles,Muesli base flakes,Dye powders,Vegetarian protein chunks,Absorbent gels,Api powders,Flue gas scrubbers,Rice flour,Cleaning agents,Coating powders,Polymer pellets,Snack pellets
- Steps before
- Bulk Material Unloading,Material Inspection,Sieving,Magnetic Metal Removal
- Steps after
- Conveying,Processing in Surge Hopper,Deagglomeration,Batch Feeding
- Input ingredients
- sacks,boxes,bulk powders,dry materials
- Output ingredients
- tipped materials,dust reduced air,processed material,emission-controlled output
- Market info
- Gericke is known for engineering and manufacturing innovative powder processing equipment, including mixing, feeding, and conveying solutions, catering to various industries. Renowned for their quality and expertise in bulk material handling, they provide tailored solutions to optimize production processes.
- Dust emission control
- Integrated aspirators and filters
- Safety features
- Telescopic gas springs and safety mesh
- Automation
- Semi-automatic sack opening systems
- Metal detection
- Optional magnets for metal removal
- Air filtration
- Porous cartridge elements with automatic reverse jet cleaning
- Automation level
- Manual / Semi-automatic
- Batch vs. continuous operation
- Batch
- Safety mesh usage
- Yes
- Dust emission control
- Integrated aspirators and filters
- Operator safety
- Enclosed cabinet with extraction fan
- Cleaning method
- Automatic reverse jet cleaning
- Integration capability
- With nibblers,rotary valves,conveying systems
- Metal detection
- Optional magnets
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Application type
- Sack tipping and feeding
- Discharge method
- Surge hopper / Direct to process machinery
- Safety mesh inclusion
- Yes
- Magnets for metal removal
- Optional
- Platform
- Rest platform enclosed within cabinet
- Main door type
- Hinged with telescopic gas springs
- Integration possibilities
- Nibblers,Rotary Valves,Sieving,Conveying Systems
- Control panel type
- Automated with Safety Features
- Dust control
- Integrated aspirators and filters
- Safety Features
- Safety mesh,Telescopic gas springs on door
- Metal detection
- Optional magnets
- Semi-automatic operations
- Sack opening systems