Spray dryer for food and dairy products

Achieve consistent drying for diverse powders and granulates with precision technology designed to maintain product integrity and optimal moisture levels, essential for high-quality end-products in your process line.

Transforms Liquids into Consistent Powder Products

The Conventional Spray Dryer, part of GEA’s extensive product lineup, offers a robust solution for converting liquids into dry powders across various industries. It employs an efficient spray drying process, making it ideal for applications ranging from food and dairy to pharmaceuticals and chemicals. This equipment excels in producing high-quality powders like infant formula and active pharmaceutical ingredients, handling moderate volumes suitable for both R&D and small-scale production. It integrates seamlessly into existing production lines with its PLC control system, offering precise moisture control and high consistency. The design supports energy efficiency, utilizing temperature control for optimized power usage. Constructed from stainless steel, it ensures durability and resistance to corrosion, meeting stringent industry standards such as GMP and FDA for pharmaceutical applications. Additionally, GEA provides customization options to accommodate specific production needs, alongside comprehensive support for integration and maintenance.

Benefits

  • Increases efficiency by converting liquids to powders quickly and uniformly.
  • Ensures product quality with precise moisture control for consistent outputs.
  • Minimizes energy costs through optimized temperature control.
  • Reduces downtime with easy integration into existing production setups.
  • Complies with GMP and FDA standards, ensuring safety and reliability in pharmaceutical applications.

General


Applications
Food,Chemicals,Agglomerated products,Granulates,Powders,Dairy products,Pharmaceuticals
End products
Powdered milk,Cocoa powder,Infant formula,Vitamin supplements,Protein powder,Detergent granules,Instant coffee,Pharmaceutical excipients,Active pharmaceutical ingredients (apis)
Steps before
Extraction,Emulsification,Grinding
Steps after
Sterilization,Packing,Coating,Tablet Pressing
Input ingredients
liquids,dry pastes,filter cakes,viscous slurries
Output ingredients
powder,granulate,agglomerated product,first class extracts
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Drying capacity
Small pilot to large industrial
Type of dryers
Spray,Freeze,Fluid Bed,Rotary
Particle form
Powder,Granulate,Agglomerate
Automation
Available with PLC
Application sectors
Food,Dairy,Chemicals,Pharmaceuticals
Production capability
R,D to high-scale production

Operating Characteristics


Automation level
Manual / PLC / SCADA
Batch vs. continuous operation
Batch / Inline Continuous
CIP/SIP
CIP 121°C / SIP 135°C
Energy efficiency
0.5–2 kWh/kg moisture
Cleaning method
CIP / Manual

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Particle size
50–1000 µm
Powder type
Dairy/Food/Chemical

Physical Characteristics


Machine footprint
Compact design available
Tank shape and size
Variety of sizes for different needs
Feed/discharge method
Customizable for different applications

Custom Options


Control panel type
Touchscreen / HMI
Integration possibilities
PLC / SCADA compatibility
Footprint customization
Modular design
Material options
Stainless steel / Alloy
Configuration flexibility
Various dryer types