High shear mixer for efficient particle size reduction
Achieve rapid and precise blending and particle reduction in your formulations with this versatile high shear mixer, ideal for improving product uniformity and consistency in complex liquid and powder processes.
Mixes, Homogenizes, and Emulsifies Diverse Formulations
The Silverson High Shear Mixer offers precision mixing capabilities tailored for industries such as pharmaceuticals and food processing. Utilizing advanced rotor/stator technology, it ensures efficient emulsification and homogenization with minimal particle sizes. Designed for applications ranging from insulin and vitamin tablets to plant-based milks and metal powders, it excels in both laboratory and pilot-scale operations. With the flexibility to handle liquids, powders, and slurries, this mixer integrates seamlessly into existing production lines, enhancing throughput and maintaining product integrity. Built for durability and compliance, it adheres to GMP and FDA standards, offering configurations in stainless steel for enhanced corrosion resistance. The mixer is equipped with PLC controls for automation and easy integration, and its CIP system ensures effortless, contamination-free cleaning. Custom engineering support is available for optimizing rotor speeds and chamber sizes to suit specific process requirements.
Benefits
- Enhances production efficiency with rapid mixing and particle size reduction.
- Cuts processing times by up to 90%, boosting overall throughput.
- Complies with strict GMP and FDA standards for pharmaceutical applications.
- Adapts to various formulations, from viscous slurries to fine powders.
- Minimizes energy usage through optimized rotor/stator technology.
- Applications
- Supplements,Vitamins,Sauces,Liquid formulations,Metal powders,Fine chemicals,Pharmaceutical tablets,Detergents,Nutraceuticals,Pharmaceutical powder,Snacks,Biopharmaceuticals,Enzymes,Sweets,Spices,Baby food,Plant-based milk,Essential oils
- End products
- Ketchup,Ibuprofen tablets,Titanium powders,Lavender oil,Insulin,Vitamin c tablets,Infant formula,Omega-3 capsules,Almond milk,Cough syrups,Chocolate bars,Potato chips,Protease enzymes,Laundry powder,Acetaminophen,Curry powder
- Steps before
- Preparation,Batch Formation,Powder Blending,Initial Mixing
- Steps after
- Quality Control,Filling,Sealing,Packaging
- Input ingredients
- liquids,powders,solids
- Output ingredients
- emulsions,homogenized mixtures,dispersions,fine particle sizes
- Market info
- Silverson is renowned for manufacturing high-quality industrial mixers, specializing in high-shear mixers for industries such as food, pharmaceuticals, and cosmetics, offering customized solutions and exceptional engineering expertise.
- Shear Rate
- High shear
- Mixing Efficiency
- Reduces mixing times by up to 90%
- Particle Size Reduction
- Finer and more uniform droplet/particle size distributions
- Batch Size
- Lab to large-scale production
- Viscosity Handling
- Capable of handling high viscosities
- Energy Efficiency
- Improved processing efficiency
- Material Disintegration
- Disintegrate and dissolve
- Hydration
- Quickly hydrate powders
- Automation
- Scalable designs
- Batch vs. continuous operation
- Batch / Inline Continuous
- Automation level
- Manual / PLC / SCADA
- CIP/SIP
- CIP 121°C / SIP 135°C
- Energy efficiency
- 0.5–2 kWh/kg moisture
- Cleaning method
- CIP / Manual
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm