Universal controller for feeders in powder handling applications

Simplify and enhance your powder handling with precise control over feeding, dosing, and weighing processes, ensuring consistent product quality and operational efficiency across continuous or batch production lines.

Controls and Optimizes Feeding and Dosing Operations

The GUC-F Universal Controller from Gericke is engineered to streamline feeding and dosing processes in diverse industrial applications, empowering food, pharmaceutical, and chemical manufacturers with precise control. What sets the GUC-F apart is its ability to manage both gravimetric and volumetric feeding needs using a self-optimizing control algorithm that ensures maximum accuracy, even under demanding conditions. This controller efficiently handles up to four feeders, seamlessly integrates into existing automation networks, and supports IoT functionalities like predictive maintenance. It operates with analog and digital load cells, offering flexibility for various applications. Users benefit from rapid signal processing and transmission for real-time process adjustment. With modular and scalable design, the GUC-F adapts to continuous or batch operations and allows remote access for maintenance, minimizing downtime. Configurable interfaces and support for multiple languages make it user-friendly, while the robust data logging system ensures process security and compliance with industry standards.

Benefits

  • Increases process efficiency by controlling up to four feeders simultaneously, reducing equipment costs.
  • Enhances operational accuracy with a self-optimizing control algorithm, minimizing product waste.
  • Facilitates seamless integration with existing automation systems, supporting IoT functionality for predictive maintenance.
  • Reduces setup time with intuitive navigation and remote access capabilities, minimizing production downtime.
  • Ensures data integrity with secure logging and configurable user access, enhancing process safety and compliance.

General


Applications
Lime,Vitamins,Steel,Snacks,Bakery,Water treatment,Flue gas treatment,Minerals,Chocolate,Catalysts,Battery production,Dairy,Cement,Food,Chemicals,Dyes,Detergents,Fine chemicals,Fragrances,Glass,Seasoning,Fly ash,Aqua feed,Crop protection,Animal feed,Textured vegetable proteins,Infant nutrition,Pet food,Flavours,Soaps,Salt,Fertilizers,Pharmaceuticals,Beverages,Paint,Construction chemicals,Confectionary,Cereals,Gypsum,Superabsorbants
End products
Nitrogen fertilizers,Infant formula,Structural steel alloys,Potato chips,Catalytic converters,Ascorbic acid supplements,Fly ash blended cement,Drinking water additives,Cocoa powder,Lavender oil,Emulsion paints,Vanilla extract,Kibble,Portland cement,Fish meal,Yogurt cultures,Coffee concentrates,Pharmaceutical intermediates,Cornflakes,Surfactant chemicals,Cathode materials,Fabric dyes,Absorbent polymers,Pastry dough,Float glass,Flake fish feed,Table salt,Antibiotic compounds,Soy protein isolates,Hydrated lime powder,Resin adhesives,Liquid hand soap,Gypsum wallboards,Herbicides,Emission control additives
Steps before
Mixing,Conveying,Big Bag Unloading,Sack Tipping
Steps after
Packing,Validation,Batch Monitoring
Input ingredients
powder,materials for feeding,ingredients for dosing,materials for weighing,analog signals,digital load cells
Output ingredients
accurate feeding,precise dosing,weighing data,processed materials,optimized feeding process,system integration outputs
Market info
Gericke is known for engineering and manufacturing innovative powder processing equipment, including mixing, feeding, and conveying solutions, catering to various industries. Renowned for their quality and expertise in bulk material handling, they provide tailored solutions to optimize production processes.

Technical Specifications


Control Capability
Up to four feeders with one GUC controller
Weighing Application
Gravimetric and volumetric
Production Mode
Continuous or Batch
Integration
Analog and digital load cells
Processing Speed
Ultrafast signal processing and transmission
Control Algorithm
Self-optimizing (TrendTec)
Modularity
Flexible and modular design
Connectivity
IoT functionality and predictive maintenance
User Interface
Multiple language options with standard and expert modes
Software Upgrades
Possible local or over the air (OTA)
Data Handling
Statistics,OEE support,data integrity
Access System
Configurable user access with individual rights

Operating Characteristics


Automation level
Fully Integrated / IoT Compatible
Batch vs. continuous operation
Batch / Continuous
Process control
Multi-feeder control
Adaptability
Supports updates and extensions
Signal processing speed
Ultrafast
Control capability
Up to 4 feeders with one controller
Connectivity
IoT and predictive maintenance
Ease of use
Intuitive HMI,remote access
User interface
Multi-language options

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
HMI / Tablet / Remote
Compact footprint
Yes
Connectivity
Automation networks / IoT functionality

Custom Options


Control panel type
Optional local HMI,tablet,superior automation system,or remote
Integration possibilities
Fully integrates with all state-of-the-art automation networks
Connectivity
Supports IoT functionality,ready for remote access/remote maintenance
Upgrade possibilities
Software updates (local or OTA),additional feeders,HMI
Language options
Multiple language options on user interface
Access system
Configurable user access system with individual access rights