Versatile rotary filler-capper for liquid products
Optimize your liquid product production with a versatile solution that enhances filling accuracy and reduces product giveaway while streamlining changeovers and minimizing downtime.
Fills and Caps Liquid Products with Precision
The RB Rotary Filler-Capper by Serac is engineered to deliver precise filling and capping solutions for a wide range of liquid products across various industries. This equipment utilizes advanced electronic weigh filling technology to ensure high fill accuracy, reducing product giveaway and maximizing efficiency. Designed for versatility, it accommodates containers from 100g to 60kg, making it suitable for dairy products, beverages, oils, sauces, household products, and more.
The RB Rotary Filler-Capper can process up to 42,000 containers per hour, maintaining stable and repeatable filling with automatic adjustments for variations in aeration, temperature, or viscosity. With its automated product change-over, operators can swiftly switch between filling cycles without the need for calibration, minimizing downtime.
Constructed from robust 304 stainless steel, with options for titanium or Hastelloy for corrosive-resistance, this machine guarantees longevity and reliability, meeting stringent industry regulations. The integrated CIP system ensures efficient cleaning with minimal resource use, providing a hygienic production environment. Additionally, the system supports easy format changeovers using SMED methodology to further enhance operational efficiency. With its comprehensive engineering support and customizable options, the RB Rotary Filler-Capper is an essential addition for manufacturers aiming for seamless integration and high-speed production.
Benefits
- Minimizes product giveaway with high fill accuracy, enhancing cost efficiency.
- Accelerates production with quick changeovers, reducing operational downtime.
- Ensures long-term reliability using durable construction materials suited for corrosive environments.
- Facilitates regulatory compliance with easy-to-clean CIP systems, maintaining hygiene standards.
- Enhances process flexibility with automated product change-over, improving productivity.
- Applications
- Personal care,Sauces,Detergents,Automotive products,Agrochemicals,Household products,Oils,Lube oils,Drinks,Thinners,Syrups,Paints,Edible oil,Dairy products
- End products
- Laundry detergent,Olive oil,Turpentine,Milk,Dishwashing liquid,Acrylic paint,Maple syrup,Cheese sauce,Soy sauce,Engine oil,Antifreeze,Pesticides,Cooking oil,Shampoo,Liquid fertilizer,Yogurt,Soft drinks,Fruit juice
- Steps before
- Product Preparation,Container Cleaning,Mixing,Emulsification
- Steps after
- Capping,Labeling,Packing,Quality Inspection
- Input ingredients
- homogeneous liquid products,food products,fragile products,abrasive products,corrosive products,inflammable products
- Output ingredients
- containers from 100g to 60kg,PET containers,PP containers,PS containers,Aluminium containers,Glass containers
- Market info
- Serac Group is known for its expertise in designing and manufacturing cutting-edge filling and capping machines for various industries, including food, beverage, and cosmetics, renowned for innovative technology and reliable, high-quality equipment.
- Filling speed
- up to 42,000 containers/h
- Capacity
- 100g to 60kg
- Material Compatibility
- PET,PP,PS,Aluminium,Glass
- Accuracy
- approx. 1g/liter (1 sigma standard deviation)
- Net Weight Control
- Yes
- Automation
- Automated product change-over
- Changeover time
- Quick format changeovers
- Cleaning method
- CIP system
- Automation level
- PLC with HMI
- Batch vs. continuous operation
- Inline Continuous
- CIP/SIP
- Closed loop dry CIP
- Changeover time
- Quick format changeover
- Cleaning method
- Automated CIP
- Corrosive resistance (e.g. acids)
- Stainless steel,Titanium,Hastelloy
- Foaming tendency
- High/Low
- Heat sensitivity
- Yes/No
- Viscosity variation
- High/Low
- Container size compatibility
- 100g to 60kg
- Container shape compatibility
- Various shapes
- Material compatibility
- PET,PP,PS,Aluminium,Glass
- Corrosive material handling
- Yes/No
- Inflammable product handling
- Yes/No
- Containers accepted
- 100g to 60kg
- Material construction
- 304 stainless steel,titanium,hastelloy
- Footprint
- Compact rotary design
- Output capacity
- up to 42,000 containers/h (1 L)
- Container material compatibility
- PET,PP,PS,Aluminium,Glass
- Control panel type
- FCS+ HMI
- Integration possibilities
- Brushless synchronization
- Enclosed cabin
- Optional
- Nozzle type
- Multiflow
- Enclosure material
- Stainless Steel / HDPE
- Changeover system
- SMED methodology
- Container size compatibility
- 100g to 60kg
- Plug-on system
- Ultra-rapid container circulation