Lump breaking feeder valve for bulk material processing
Tackle bulk material flow challenges with a feeder valve engineered to break down compacted solids and improve material handling efficiency, ensuring seamless integration into your production line.
Crushes and Segregates Agglomerated Solids Efficiently
The Lump Breaking Feeder Valves LBC from WAMGROUP is designed to ensure efficient handling of challenging materials that tend to form lumps during storage and processing. Its unique design features a solid cylindrical body with an integrated crushing tool driven by an electric motor, enabling seamless operation. It gently crushes and segregates materials such as sugar, salt, silicates, and various chemical and food products, making it ideal for industries from food production to heavy manufacturing.
The LBC operates smoothly under continuous and semi-automatic conditions, and its modular components, including replaceable blades and a rigid grid, make for easy adaptation and maintenance. With flexibility in material handling, it can be integrated into upstream or downstream processes like screw conveyors or rotary valves.
This equipment integrates effectively into production lines where preventing material clumps is critical, maintaining throughput without compromising material integrity. Its compact design offers ease of maintenance and ensures improved material flow, enhancing overall energy efficiency. Customization options for food-grade applications and easy cleaning ensure it meets specific industry standards and hygiene requirements.
Benefits
- Enhances material flow by efficiently crushing packed lumps.
- Reduces maintenance time with easy-to-replace components.
- Improves energy efficiency and minimizes operational costs.
- Adaptable for specific material characteristics with customizable blades.
- Ensures product purity and consistency, suitable for hygienic industries.
- Applications
- Chemicals,Silicates,Animal feed,Steel,Detergents,Sugar,Hygroscopic materials,Glass,Cosmetics,Soap,Plastics,Food products,Iron,Salt,Coking plants
- End products
- Confectionery sugar,Table salt,Laundry detergent powder,Processed foods,Deliquescent salts,Coke fuel,Steel rods,Face cream,Dog and cat kibble,Cleaning agents,Hand soap bars,Plastic pellets,Silica gel packets,Glass bottles
- Steps before
- DryMix Building Materials Processing,Animal Feed Milling,Plastics Raw Material Processing,Glass Processing,Agglomeration
- Steps after
- Filling Drums,Bin Filling,Screw Conveying,Further Processing,Material Discharging
- Input ingredients
- agglomerated solids,hygroscopic materials,compacted materials,sugar,salt,silicates,chemicals,food products
- Output ingredients
- crushed materials,segregated bulk materials,discharged solids
- Market info
- WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.
- Automation
- Electric motor-driven
- Material Compatibility
- Hygroscopic materials
- Capacity
- Adaptable to desired material characteristics
- Replaceability
- Removable blades and grid
- Size
- Cylindrical body with inlet and outlet flange
- Material Crushing Tool
- Integrated crushing tool
- Agglomeration Removal
- Ability to break up snowball-like materials
- Energy Efficiency
- Increased energy efficiency
- Application
- Loading and/or discharging pipes,drums,bins,screw conveyors
- Working mechanism
- Cylindrical body with integrated crushing tool
- Material flow
- Improved flow for packed and lumped materials
- Changeover time
- Easy to disassemble and clean
- Automation level
- Driven by electric motor
- Cleaning method
- Easy maintenance with replaceable blades
- Abrasion resistance
- Yes,recommended for abrasive materials
- Biological compatibility
- Suitable for food products
- Cleanability
- Easy to disassemble and clean
- Corrosive resistance (e.g. acids)
- Not specified
- Density/particle size
- Adapts to varying particle sizes
- Agglomeration risk
- High
- Material types
- Sugar,salt,silicates,chemicals
- Cylindrical body shape
- Solid cylindrical
- Inlet and outlet flange size
- Customizable
- Single shaft configuration
- Yes
- Replaceable blade
- Yes
- Compact design
- Yes
- Discharge method
- Outlet towards further processing
- Connection types
- Loading and discharging pipes
- Material processing capacity
- Medium-high material column
- Motor location
- Side-located
- Grid type
- Rigid and removable