Double shaft powder batch mixer

Achieve high homogeneity and gentle handling with a double shaft mixer designed for efficient powder and liquid dispersion, ensuring sensitive recipes are preserved while meeting stringent hygiene standards.

Mixes and Homogenizes Powders and Liquids

The GMS Multiflux Batch Mixer from Gericke is a double shaft mixer designed for optimal powder and liquid homogenization across various industries, including food, pharmaceuticals, and chemicals. Utilizing counter-rotating mixing tools, it forms a fluidized zone that ensures maximal radial and axial transfer rates for superior mix quality. This mixer is ideal for applications requiring gentle handling, such as infant formula, powdered drink mixes, and chemical coatings. Available in sizes with useable volumes ranging from 100 to 4000 liters, the GMS mixer can perform up to 16 mixing cycles per hour. Featuring a cantilevered design with a large front door, it offers easy access for inspection and rapid cleaning, meeting stringent EHEDG and GMP hygiene standards. Optional high-speed dispersion tools further enhance its capability, making it suitable for dispersing viscous liquids and deagglomerating lumps.

Benefits

  • Achieves superior homogeneity in short cycle times, optimizing production efficiency.
  • Ensures gentle handling of sensitive materials, maintaining ingredient integrity.
  • Facilitates rapid, contamination-free cleaning, reducing downtime and meeting stringent hygiene standards.
  • Enhances process flexibility with integrated high-speed dispersion tools for viscous liquids.
  • Supports a wide range of applications with customizable batch sizes, enabling versatile production capabilities.

General


Applications
Beverages,Animal feed,Chemical powders,Powder coatings,Detergents,Fragrances,Infant formula,Plant-based proteins,Flavours,Confectionary,Dessert mixes,Yolk egg powder,Viscous liquids,Aqua feed,Breakfast cereals,Coffee mixes
End products
Instant egg yolk powder,Pet food kibbles,Cornflakes,Granola bars,Coffee creamer,Baby formula,Chocolate powder,Laundry detergent powder,Scented candles,Custard powder,Dessert topping powders,Essential oils,Powdered drink mixes,Fish feed pellets,Soy protein isolate,Powdered food colorings,Instant milk powder,Whey protein powder
Steps before
Purification,Drying,Emulsification,Grinding,Deagglomeration,Dispersion of viscous liquids
Steps after
Sterilization,Packing,Coating,Tablet Pressing,Adsorption of liquids,Extrusion of powder coatings
Input ingredients
powders,micro ingredients,viscous liquids,fragile products,trace ingredients,liquids onto particles,silica,powder coatings
Output ingredients
homogeneous powder mix,mixed infant formula,beverages,coffee mixes,breakfast cereals,confectionary,dessert mixes,chemical mixtures
Market info
Gericke is known for engineering and manufacturing innovative powder processing equipment, including mixing, feeding, and conveying solutions, catering to various industries. Renowned for their quality and expertise in bulk material handling, they provide tailored solutions to optimize production processes.

Technical Specifications


Capacity
100 to 4000 litres per batch
Cycle time
Up to 16 mixing cycles per hour
Mixing speed
Froude Number 1.1
Operation mode
Batch
Mixing efficiency
High radial and axial transfer rates
Cleaning access
Swiveling front door
Hygienic design
EHEDG and GMP compliant
Mixing tools
Counter-rotating
Dispersing tools
Optional in front door

Operating Characteristics


Batch vs. continuous operation
Batch
Automation level
Manual / PLC / SCADA
CIP/SIP
Inline dry cleaning / Validation procedures
Changeover time
Quick due to extractable tool design
Cleaning method
Manual / Extractable tools for dry cleaning
Energy efficiency
Efficient,high radial and axial transfer rates

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Mixing cycle per hour
Up to 16
Liquid dispersion
Dispersion tools in front door
Micro ingredient distribution
Optimal homogeneity

Physical Characteristics


Machine footprint
Compact design
Tank size
Up to 4000 liters (usable volume)
Discharge method
Via large swiveling front door
Access for cleaning
Front door access,extractable mixing tools

Custom Options


Control panel type
PLC-controlled / HMI
Discharge method
Manual / Automated
Compact footprint
Yes
Mixing tool extraction
On rails for easy removal
Integration possibilities
Inline systems / Batch operations