High shear inline mixer for continuous processing

Effortlessly streamline your mixing process with this solution capable of reducing mixing times by up to 90%, ensuring precision and reliability while maintaining consistent product quality across various applications.

Mixes, Emulsifies, and Homogenizes Liquid Products

The Silverson High Shear Inline Mixer is a versatile solution designed for industries ranging from pharmaceuticals to cosmetics. Known for their innovation, Silverson ensures efficient and precise mixing, emulsification, and homogenization through a self-pumping operation. At its core, the mixer operates with a high-performance rotor/stator workhead, reducing mixing times by up to 90%. The system is ideal for producing monoclonal antibodies, vaccines, and personal care emulsions, handling both liquid and powder ingredients seamlessly.

Capable of processing up to 1,100 gallons per minute, this mixer integrates easily into existing production lines with its PLC-controlled functions. Available with sanitary construction, it supports quick material transitions and CIP for hygiene-critical environments. The unit’s variable-speed motor optimization ensures reduced energy consumption, while options in stainless steel and Hastelloy provide robust corrosion resistance. Engineered for compliance with FDA and GMP standards, this mixer is customizable with interchangeable workheads and configurations to meet specific production needs.

Benefits

  • Reduces mixing times by up to 90%, increasing production efficiency.
  • Ensures consistent product quality with aeration-free, precision mixing.
  • Minimizes energy costs with optimized motor controls.
  • Adapts to diverse applications with interchangeable workheads.
  • Simplifies cleaning and maintains hygiene with CIP integration.

General


Applications
Supplements,Liquid formulations,Fine chemicals,Nutraceuticals,Cosmetics,Chemical industries,Biopharmaceuticals,Food and beverage,Emulsions,Dairy products,Pharmaceuticals
End products
Vaccines,Detergents,Protein shakes,Monoclonal antibodies,Vitamin supplements,Juice concentrates,Personal care emulsions,Yogurt,Syrups,Omega-3 oils,Api synthesis,Creams
Steps before
Grinding,Purification,Drying,Deagglomerating
Steps after
Sterilization,Packing,Coating,Particle Size Reduction
Input ingredients
liquids,solids,powders,fibrous materials,animal tissue,vegetable tissue,elastic materials,rubbers,polymers
Output ingredients
emulsions,suspensions,soluble granular solids,insoluble granular solids,gels,thickeners,fine colloidal suspensions
Market info
Silverson is renowned for manufacturing high-quality industrial mixers, specializing in high-shear mixers for industries such as food, pharmaceuticals, and cosmetics, offering customized solutions and exceptional engineering expertise.

Technical Specifications


Mixing Speed
Up to 3600 RPM
Self-pumping Capacity
Up to 1,100 gallons per minute
Particle Size Reduction
Capability for rapid size reduction
Power Requirements
Lower power requirements for cost-effective operation
Workhead Configuration
Single stage and multistage interchangeable
Material of Construction
316L Stainless Steel (Special materials available upon request)
Motor Specification
TEFC,washdown duty,explosion proof motors
Hygienic Processing
Sanitary construction,CIP and SIP compatible
Mixing Functions
Mix,emulsify,homogenize,solubilize,suspend,disperse,disintegrate
Aeration-free Operation
Aeration-free
Interchangeable Components
Rapidly interchangeable workheads

Operating Characteristics


Mixing Speed
High shear
Operation Type
In-line continuous
Aeration-free Operation
Yes
Self-pumping Functionality
Yes
Interchangeable Workheads
Yes
Sanitary Construction
Yes
Power Requirements
Lower
Cleaning Method
CIP/SIP

Material Compatibility


Sanitary construction compatibility
Hygienic processing
Corrosive resistance (e.g. acids)
316L stainless steel
Cleanability
CIP/SIP compatible
Interchangeable workheads compatibility
Multiple material types


3A Sanitary Standards
Yes
FDA Materials
Yes
CE marking
Yes
GMP Compliance
Yes
ATEX certification
Optional

Custom Options


Control panel type
PLC,manual,bespoke options
Interchangeable Workheads
Various configurations available
Construction Materials
316L stainless steel,hastelloy,titanium
Motor Specification
TEFC,explosion-proof,washdown duty
Inlet and Outlet Connections
Tri-Clamp,ASA,DIN,custom requests