Modular big bag unloading station for various materials
For hassle-free handling of bulk materials, this modular solution ensures safe, dust-free big bag emptying while maintaining stringent safety standards and ergonomic efficiency.
Unloads and Processes Big Bags Safely and Efficiently
The Modular Big Bag Unloading Station from Dinnissen is engineered to provide a safe and efficient solution for handling bulk materials across various industries, including food, pharma, and chemicals. Its modular design accommodates diverse applications, from manual to fully automatic operations, and integrates seamlessly into existing production lines.
The station operates by securely suspending big bags using a forklift or integrated hoist, attaching them to a filling pipe. An inflatable cuff minimizes dust release during the unloading process, ensuring a cleaner environment. Suitable for both free-flowing and challenging products, it can be equipped with additional features like vibration for optimal material flow, weighing and dosing systems for precision, and extraction systems for dust control.
Handling capacities depend on the configuration, with design options available to meet ATEX standards for hazardous environments. Constructed from robust materials, it offers resistance to wear and corrosion, tailored to industry-specific requirements. The station can include CIP systems for easy maintenance, supporting hygiene and safety standards crucial in food and pharmaceutical settings.
Dinnissen provides engineering support for customized configurations, enabling you to adapt the big bag unloading station to specific operational needs, enhancing throughput and operational efficiency.
Benefits
- Enhances operator safety with dust-free material handling.
- Integrates easily into production lines for seamless operations.
- Customizable to suit specific product and industry requirements.
- Reduces material waste with optional vibration for optimal unloading.
- Supports compliance with strict hygiene and safety standards.
- Applications
- Food,Chemicals,Feed,Pet food,Pharma,Minerals,Aquafeed,Dairy
- End products
- Protein powders,Limestone dust,Cheese powders,Silica sand,Milk powder,Poultry feed pellets,Cat food mix,Fish feed pellets,Dog food kibble,Pharmaceutical powders,Detergent granules,Fertilizer granules
- Steps before
- Hoisting,Forklift Loading,Product Intake,Bag Attachment
- Steps after
- Transport,Processing,Automatic Weighing,Dosing,Production Line Integration
- Input ingredients
- Big Bags,powders,grains,granules,easily flowing materials,poorly flowing products,toxic products
- Output ingredients
- dust-free materials,processed materials
- Market info
- Dinnissen is renowned for its expertise in process technology, specializing in innovative solutions for powder handling, mixing, and bulk materials processing for various industries, including food, feed, and chemicals, with a reputation for quality and custom engineered solutions.
- Capacity
- Variable,based on bag size and material flow properties
- Material Compatibility
- Easily and poorly flowing materials
- Automation
- Manual and automatic operation options
- Dosing system
- Available with automatic weighing and dosing
- Safety Features
- Designed to meet stringent safety requirements
- Contamination control
- Dust-free operation with negative pressure chamber option
- Modular design
- Adaptable to specific process needs
- ATEX execution
- Available for explosive environments
- Integrated systems
- Hoisting system,bag dump cabin,weighing and dosing system
- Expansion options
- Pre and post unloading process components
- Vibration assistance
- Available for poorly flowing products
- Integration ability
- Can be integrated into existing production lines
- Product type suitability
- Harmless and toxic products
- Big Bag Handling
- Forklift / Integrated Hoist
- Dust Control
- Inflated Cuff / Filling Pipe
- Product Flow Compatibility
- Easily Flowing / Poorly Flowing
- Modular Design
- Customizable / Expandable
- Material Compatibility
- Harmless / Toxic
- Safety Features
- Prevent Falling / Dust-Free
- Vibration Option
- For Poorly Flowing Products
- Negative Pressure Chamber
- For Toxic Products
- Integration into Production Line
- Easy Integration
- Batch vs. Continuous Operation
- Batch
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Handling of toxic materials
- Yes
- ATEX certification
- Yes
- CE marking
- Yes
- FDA compliance
- Potentially applicable
- EHEDG certification
- Potentially applicable
- Modular design
- Yes
- Footprint
- Varies based on configuration
- Discharge method
- Filling pipe
- Big Bag compatibility
- 1000 kg bags
- Vibration feature
- Optional for poorly flowing products
- Integration options
- Hoisting system,automatic weighing
- ATEX version
- Available
- Negative pressure chamber
- Optional for toxic products
- Expansion capability
- Before and after unloading
- Modular Design
- Adjustable components and extensions
- Integrated Hoisting System
- Available
- Negative Pressure Chamber
- For toxic materials
- Automatic Weighing and Dosing System
- Possible extension
- Bag Dump Cabin
- Optional
- ATEX Execution
- Available
- Vibration Feature
- For poorly flowing products
- Various Versions
- Different configurations available