Mixer for high viscosity products

Enhance your production line with a versatile solution designed for precise mixing and dispersing of high-viscosity materials, ensuring seamless integration and efficiency in handling complex formulations across various flows.

Mixes and Disperses High-Viscosity Products

The KREIS-DISSOLVER® from Wilhelm Niemann GmbH & Co. is an industrial mixer designed to handle ultra high-viscosity and thixotropic products efficiently. Ideal for the paint, varnish, chemical, pharmaceutical, and cosmetic industries, it excels in applications ranging from emulsion paints to adhesives. The machine employs a dynamic mixing and dispersing mechanism, ensuring thorough processing in both batch and continuous operations. Capable of processing viscosities up to 1,000,000 mPas, it integrates seamlessly with your production line, offering manual or high-speed operation modes. With its PLC-controlled touch panel, the KD-BATCH-CONTROL® system enhances user interaction and process control. Available in robust materials resistant to corrosive substances, it meets industry standards for reliability and compliance. Whether for research and development or large-scale production, the KREIS-DISSOLVER® can be customized to your specifications, ensuring efficient operation and minimal energy consumption.

Benefits

  • Ensures precise mixing and dispersing, minimizing product waste and increasing yield.
  • Integrates seamlessly into both batch and continuous production lines for versatile applications.
  • Enhances operational efficiency with user-friendly PLC-controlled touch panel operation.
  • Reduces energy consumption through optimized motor control.
  • Customizable configurations meet specific industry needs, ensuring compliance and safety.

General


Applications
Chemicals,Cosmetics,Varnishes,Paints,Pharmaceuticals
End products
Epoxy coatings,Nail polishes,Detergents,Pharmaceutical creams,Emulsion paints,Adhesives,Alkyd varnishes,Foundation creams,Pigment concentrates,Lipsticks
Steps before
Mixing,Dispersing,Pre-mixing,Pre-grinding
Steps after
Fine grinding,Evacuation,Packaging,Coating
Input ingredients
middle to high viscous products,low- to medium-viscous products,low viscosity liquids,medium viscosity liquids,ultra high-viscous products,thixotrope products
Output ingredients
processed viscous products,treated low- and medium-viscous products,fine-grinded liquids,dispersed products,evacuated products
Market info
Wilhelm Niemann is renowned for manufacturing high-quality dispersing machines and mixers used in the paint and varnish industry, delivering engineered-to-order solutions with a strong reputation for innovation, reliability, and precision.

Technical Specifications


Viscosity
Up to 1,000,000 mPas
Product Viscosity Range
Low to Medium
Automation
NIEMANN KD-TOUCH 16 touch panel
Grinding Fineness
Down to the nano range
Product Type
Low- to Medium-Viscous Products

Operating Characteristics


Batch vs. continuous operation
Batch / Inline Continuous
Working mechanism
Mixing,dispersing,dissolving,evacuating
Viscosity processing capability
Up to 1,000,000 mPas
Automation level
Manual / PLC-controlled
System integration
KD-BATCH-CONTROL®
Grinding capability
Fine grinding down to nano range
Product range
Ultra high-viscous to thixotrope products
Automation level
NIEMANN KD-TOUCH 16 panel

Material Compatibility


Abrasion resistance
High resistance
Biological compatibility
Yes
Cleanability
CIP capable
Corrosive resistance (e.g. acids)
Yes
Density/particle size
Up to 1,000,000 mPas viscosity

Product type Characteristics


Suitable Viscosity Range
Low to high viscosity
Product Type Compatibility
Paints,varnishes,chemicals,pharmaceuticals,cosmetics
Thixotropic Products Handling
Yes

Physical Characteristics


Tank shape and size
Varies by model
Feed/discharge method
Mechanical/Automated
Control panel type
NIEMANN KD-TOUCH 16

Custom Options


Control panel type
NIEMANN KD-TOUCH 16
Integration possibilities
HMI/SCADA Systems
Discharge method
Manual/Automatic