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Maker - Product Challenge

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Evacuation Technologies

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When producing dry sausage products, air pockets can significantly compromise product quality, affecting shelf life and appearance. Ensuring a pore-free, compact sausage requires effective air evacuation during the filling process.
<h2>Eliminate air pockets for superior sausage quality</h2>
The HVF 658 by Handtmann is a high vacuum filler designed to ensure first-class, air-free dry sausage products. It achieves this through excellent evacuation facilitated by high vacuum technology. This process not only eliminates all residual air, creating a compact product with an attractive color, but also reduces maturing time and increases selling weight. With a filling capacity of 2,000 kg/h and filling pressure up to 72 bar, it handles firm or cold feed materials efficiently. The optional integrated inline grinding system further optimizes product quality and processing. This compact, easy-to-handle system is cost-effective, with a hopper volume reaching up to 450 liters, making it suitable for diverse applications including meat, pet food, fish, and dairy products.

High vacuum filler for dry sausage products

Depositing equipment is a very common production line process in the food industry. Whether you want to make muffins or jellies or garnish and decorate cakes, all of this is impossible without the depositing step. Depositing is a form of extrusion used primarily to produce pieces of dough that will be further processed to create several food products. The dough is passed through a depositing machine and poured in equal parts from holes in a die plate with nozzles or a conveyor belt. But that’s not all. Depositors are also used to fill, layer, or cover your food items with other ingredients before proceeding to the next step of the production process which is usually packaging.

Depositing

Evacuation

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

Grinders use a spinning blade or rotating abrasive elements to reduce the size of various materials. The specifications, RPM and grit of the engineered grinder, will result in various particle sizes. As a result, what you want to make will determine the type of grinder you need. Grinding is used for improving the texture and flow properties of various products and to enhance the flavor of food products such as coffee, spices, sugar, nuts, sesame, poppy seeds, lentils, wheat, and rice. Choosing the right rotational speed, grinding elements, and processing power allow the grinding and shredding of a wide range of materials into coarse or fine powders. Popular types of heavy duty grinders in food processing include angle grinders, bench grinders and meat grinders.

Grinding

Portioning

solid

Drying Active Pharmaceutical Ingredients (APIs) and fine chemicals while complying with cGMP and FDA guidelines is a stringent requirement faced by manufacturers aiming for consistent and high-quality end products.
<h2>Ensures uniform drying with efficient heat transfer</h2>
The MAVASPHERE® by GMM Pfaudler is a spherical vacuum dryer designed specifically for APIs and fine chemicals, offering excellent performance across various filling capacities. The dryer features minimal clearance between the vessel wall and agitator, which enhances uniform drying. To optimize heat transfer, the entire vessel is jacketed. Its eccentrically top-mounted agitator ensures uniform mixing and gentle drying. The design includes a discharge at the lowest point, ensuring complete product evacuation. Construction materials include stainless steel, Hastelloy, and special alloys, ensuring durability and compliance with industry standards. Additional features such as an effective lump breaker, quick discharge spherical disc valve, and minimal product hold-up make the MAVASPHERE® a reliable choice for industrial drying needs.

Spherical vacuum dryer for Apis and fine chemicals

Industrial drying machines are designed to remove moisture from your product. But the drying process must cater to variations in the state of matter and molecular structure of the input material. Industrial dryer technology exploits the modes of heat transfer (convection, conduction, radiation, evaporative cooling) to control the moisture content.

Drying

Industrial mixing equipment is used to combine two or more solid, liquid or gaseous segregated ingredients into a homogenous single product. The choice of mixing technology depends largely on the physical state of the ingredients and the desired final product. But the sensitivity of the ingredients, the process temperature, and pressure requirements are also critical factors. All these parameters result in a wide range of industrial mixers.

Mixing

Efficient filling of large quantities of powder or bulk materials into bigbags requires a system that reduces dust emissions and offers flexibility to handle various bigbag types. Filling accuracy and easy access for operators are crucial to maintaining productivity and safety in industrial environments.
<h2>Optimizes filling of bigbags with dust control</h2>
The Bigbag Filling Master (BFM) by Daniatech is an ergonomic and flexible system designed to meet the demands of food, chemical, and pharmaceutical industries. It adapts to different types of bigbags, with a capacity of up to 20 bigbags per hour. The BFM features an inflatable dust-tight connection to the bigbag inlet spout, ensuring minimal dust emissions. The filling pipe includes a filter for excess air evacuation, and the filling head can be adjusted manually or automatically. The stainless steel support structure provides stability and easy access for adjustment and operation, while the rounded-edged forks secure and facilitate easy sliding of the bigbag straps. Optional features include load cells and weighing computer, electrical vibrator bottom plate, and automatic pallet insertion.

Bigbag filling system for powder and bulk materials

Weighing

Powder

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Evacuation Technologies

Which evacuation equipment technology do you need?

High vacuum filler for dry sausage products

Spherical vacuum dryer for Apis and fine chemicals

Bigbag filling system for powder and bulk materials

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