Sterile filling system for Iv bags

Ensure precise and sterile filling of IV and infusion bags with flexible, semiautomatic dosing technology designed for small batches and laboratory use.

Fills and Seals IV Bags Aseptically

The VarioSys® from Harro Höfliger is a modular aseptic filling system designed for pharmaceutical and medical device manufacturers requiring precision and sterility in their production processes. This system excels in aseptic filling and sealing of IV and infusion bags, using a flexible trolley system that enables swift process changes. It incorporates nitrogen or argon rinsing, integrated evacuation, gassing, and CIP-SIP capabilities, making it ideal for sterile and contamination-free operations. With applications ranging from saline IV bags to chemotherapy solutions, the VarioSys® ensures exact dosing accuracy—ranging from 50 ml ± 1.5% to 5,000 ml ± 0.3%—under GMP-compliant conditions. The system supports semiautomatic operations and is perfect for small batch production and laboratory settings. It features a unique “lock and key” modularity that facilitates rapid replacement of dosing processes, reducing downtime. The devices are built with options for ultrasonic and laser welding assemblies, catering to diverse production requirements while achieving seamless integration in existing production lines. Compliant with stringent industry standards, it offers efficient cleaning and maintenance capabilities, enhanced by its CIP (Cleaning in Place) system, which ensures a sterile environment between production cycles.

Benefits

  • Ensures sterility and precision in liquid dosing, minimizing contamination risks in pharmaceuticals.
  • Facilitates swift process changes, reducing setup time and increasing production line flexibility.
  • Supports small batch production, ideal for laboratory use and niche market demands.
  • Enhances operational efficiency with low maintenance needs due to integrated CIP-SIP cleaning.
  • Complies with GMP standards, ensuring regulatory approval for pharmaceutical applications.

General


Applications
Pharmaceutical liquids,Liquid formulations,Medical devices,Iv bags,Aseptic products,Infusion bags
End products
Electrolyte replacement solutions,Nutrient infusion bags,Liquid pharmaceuticals,Chemotherapy iv bags,Saline iv bags,Dextrose infusion bags,Antibiotic intravenous solutions,Hydration therapy products,Sterile saline solutions,Blood plasma bags
Steps before
Purification,Emulsification,Grinding
Steps after
Sterilization,Packing
Input ingredients
liquids,nitrogen,argon
Output ingredients
IV bags,infusion bags
Market info
Harro Hoefliger is known for its expertise in manufacturing custom, engineered-to-order packaging and production equipment, particularly for the pharmaceutical, healthcare, consumer goods, and chemical industries, with a reputation for precision, innovation, and quality engineering solutions.

Technical Specifications


Dosing accuracy
50 ml ± 1.5% up to 5,000 ml ± 0.3%
Compressed Air Usage
1–2 m³/h
Output
Depending on operator
Automation
Semiautomatic
Cleanliness class
Class A
Environment
Sterile isolator

Operating Characteristics


Working Mechanism
Flexible trolley system
Process Changeover
Easy "lock and key" production change
Automation Level
Semiautomatic
Batch vs. Continuous Operation
Batch
CIP/SIP
CIP-SIP capability
Integrated Steps
Nitrogen/argon rinsing,gassing,evacuation
Temperature Monitoring
Included

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Filling purpose
Liquid in bags
Gas Compatibility
Nitrogen or Argon

Physical Characteristics


Trolley-based system
Yes
Modular design
Yes
Aseptic isolator size compatibility
For SKAN standard PSI-L
Quick changeover capability
Plug-and-play options

Custom Options


Control panel type
Touchscreen HMI
Trolley system
Flexible,interchangeable
Integration possibilities
Compatible with SKAN PSI-L isolator
Lock and key production change
Easy setup
Dosing method options
Powder,pellets,tablets,liquid
Closing technologies
Multiple technologies available