Yoghurt and dairy desserts filling solution

Maximize efficiency in filling and sealing multi-product dairy desserts and beverages, ensuring high-speed, precise product handling for diverse packaging formats.

Fills and Seals Pre-formed Cups Efficiently

The LINEA from Serac is a modular filling and sealing machine designed for handling diverse dairy and liquid products in high-speed production environments. What sets this equipment apart is its flexible design, which allows the filling of up to five different products simultaneously. It operates efficiently with production capacities ranging from 8,000 to 40,000 cups per hour. The LINEA is ideal for applications involving pre-formed cups for products such as flavored yogurt, fruit yogurts, sauces, and beverages. It features advanced automation for seamless integration into existing production lines, with PLC control to enhance operational oversight and reduce downtime.

The machine utilizes conduction or induction heat-sealing technology, ensuring product integrity and shelf stability. Available in various material options like PET, PP, PS, and aluminum, it also offers optional decontamination modules with pulsed light or H2O2 for enhanced hygiene. This equipment supports CIP systems for efficient cleaning and maintenance, minimizing contamination risks and ensuring compliance with stringent industry standards. With customizable configurations and engineering support, the LINEA optimizes filling precision and production efficiency for dairy manufacturers, beverage producers, and food processing companies.

Benefits

  • Enhances production flexibility by accommodating up to five diverse product fillings.
  • Increases operational efficiency with a throughput of up to 40,000 cups per hour.
  • Minimizes contamination risk with optional advanced decontamination modules.
  • Reduces maintenance time with integrated CIP systems for swift, hygienic cleaning.
  • Facilitates easy integration and scale-up with modular design and customizable options.

General


Applications
Personal care,Sauces,Automotive products,Agrochemicals,Household products,Oils,Lube oils,Drinks,Thinners,Syrups,Paints,Dairy products
End products
Almond milk drinks,Car wax bottles,Engine oil containers,Panna cotta,Olive oil bottles,Pesticide cans,Weed killer bottles,Sweetened coconut milk,Salad dressings,Greek yogurt,Body lotion tubes,Wall paint cans,Flavored yogurt cups,Chocolate mousse cups,Fruit yogurts,Varnish tins,Shampoo bottles,Ketchup sachets
Steps before
Pasteurization,Homogenization,Cooling,Mixing
Steps after
Heat-sealing,Packing,Quality Inspection
Input ingredients
processed dairy desserts,pre-formed cups,PET,PP,PS,aluminum,glass
Output ingredients
filled dairy dessert cups,sealed cups
Market info
Serac Group is known for its expertise in designing and manufacturing cutting-edge filling and capping machines for various industries, including food, beverage, and cosmetics, renowned for innovative technology and reliable, high-quality equipment.

Technical Specifications


Capacity
8,000 to 40,000 cups per hour
Filling speed
Up to 40,000 cups/hour
Product variety
Up to 5 different products
Container types
Round,square or rectangular pre-formed cups
Material compatibility
PET,PP,PS,aluminum,glass
Automation
Modular design
Heat-sealing method
Conduction or induction
Monitoring features
Temperature,pressure,and heat-sealing time
NDS Expert Pump Unit
Included
Container decontamination
Optional with pulsed light,UV,H₂O₂
Optional lid handling
Automatic loading of cups and lids
Airflow option
Laminar airflow
Additional optional features
Crimping,dating,casing

Operating Characteristics


Filling capacity
Up to 40,000 cups per hour
Modular design
Yes,easy machine upgrades
Automation level
PLC-controlled
Batch vs. continuous operation
Continuous
Changeover adaptability
Extremely fast change-over

Material Compatibility


Container compatibility
PET,PP,PS,aluminum,glass
Heat-sealing compatibility
Conduction or induction
Decontamination compatibility
Pulsed light,UV,H₂O₂

Physical Characteristics


Shape of containers
Round,square,rectangular
Material compatibility
PET,PP,PS,aluminum,glass
Output capacity
8,000 to 40,000 cups per hour
Discharge method
Evacuation on conveyor
Modular design
Yes

Custom Options


Modular design
Easy machine upgrades
Product changeover flexibility
Extremely fast change-over
Filling units
Up to 5 different products
Heat-sealing method
Conduction or induction
Optional equipment
Container decontamination,additional filling units
Container type
Round,square or rectangular pre-formed cups
Material compatibility
PET,PP,PS,aluminum,glass
Pumps
NDS expert pump unit