Triple shaft mixer for high-viscosity products
Achieve precision mixing and dispersing of high-viscosity products with a powerful solution designed to handle batch sizes up to 10,000 liters, optimizing your production line efficiency.
Processes Viscous Materials with Triple Shaft Mixing
The KREIS-DISSOLVER® Triple Shaft Mixer from Wilhelm Niemann is engineered to tackle the complexities of high-viscosity materials in various industries such as paints, adhesives, and cosmetics. Featuring a unique triple shaft design, it combines a dissolver shaft with helix and scraper functions for optimal mixing efficiency. This equipment excels in dispersing and evacuating medium to ultra-high-viscous products, handling batch sizes up to 10,000 liters with driving powers ranging from 37 to 132 kW. Integration into production lines is seamless, with frequency converter drives for precise speed control and recipe-managed automation via its KD-BATCH-CONTROL® system. Its robust construction offers stainless steel mixing areas for enhanced corrosion resistance. The unit also supports vacuum operations and temperature control, ensuring product integrity and consistency. Designed for versatility, it is an asset in industries producing emulsion paints, epoxy casting compounds, and cosmetic creams, meeting rigorous processing demands while maintaining energy efficiency through controlled dispersion times.
Benefits
- Increases production efficiency by handling up to 10,000-liter batches with minimal energy use.
- Enhances product quality through precise viscosity-dependent speed control.
- Facilitates seamless integration into existing lines with customizable automation options.
- Offers excellent durability and chemical resistance with stainless steel construction.
- Streamlines maintenance and cleaning with optional CIP systems and vacuum capabilities.
- Applications
- Pigment pastes,Sealants,Pvc-pastes,Casting compounds,Printing inks,Coatings,Plasters,Floor coverings,Cosmetic products,Adhesives,Fillers,Composite materials,Paints
- End products
- Face creams,Emulsion paints,Lip gloss,Flexographic printing inks,Anti-corrosion coatings,Gypsum plasters,Carbon fiber composite panels,Titanium dioxide pigment paste,Vinyl flooring,Epoxy casting resin,Polyurethane sealants,Epoxy adhesives
- Steps before
- Mixing of raw materials,Emulsification,Grinding,Pre-dispersion
- Steps after
- Fineness measurement,Quality control,Cooling,Packing,Sterilization
- Input ingredients
- paints,coatings,plasters,printing inks,pigment pastes,adhesives,fillers,sealants,PVC-pastes,floor coverings,casting compounds,composite materials,cosmetic products
- Output ingredients
- medium to high-viscous products,finenesses <5µm
- Market info
- Wilhelm Niemann is renowned for manufacturing high-quality dispersing machines and mixers used in the paint and varnish industry, delivering engineered-to-order solutions with a strong reputation for innovation, reliability, and precision.
- Triple Shaft Design
- Dissolver shaft,Helix,Scraper anchor type
- Batch Size
- Up to 10,000 litres
- Driving Power (Dissolver)
- 37 to 132 kW
- Frequency Converter Drive
- Yes
- Height-adjustable Toothed Disc
- Yes
- Dispersion Time
- 10 - 15 min
- Possible Finenesses
- <5µm
- Automation
- PLC/PC-controlled,semi and fully automatic
- Speed Control
- Viscosity-dependent
- Container Type
- Rotating container wall and bottom scraper
- Vacuum Execution
- Optional
- Cooling/Heating Option
- Available
- Temperature Control
- Measured and controlled
- Max Batch Size for ADV-TS 790-50/10/15 FU
- 2000 L
- Max Batch Size for ADV-TS 1000-75/15/20 FU
- 3000 L
- Max Batch Size for ADV-TS 1500-122/25/25 FU
- 6000 L
- Max Batch Size for ADV-TS 2000-180/41/41 FU
- 10000 L
- Triple shaft design
- Dissolver shaft,Helix,Scraper anchor type
- Batch size capacity
- Up to 10,000 litres
- Dispersion time
- 10 - 15 min
- Adjustable height
- Height-adjustable toothed disc
- Automation level
- PC/PLC-controlled
- Speed control
- Viscosity-dependent speed control
- Cleaning method
- CIP (Cleaning nozzles for medium and low working pressure)
- Cooling/heating option
- Cooling/heating of the mixing container
- Batch vs. continuous operation
- Batch
- Viscosity Compatibility
- Up to 1,000,000 mPas
- Thixotropic compatibility
- Yes
- Cleanability
- Vacuum and CIP-compatible
- Temperature compatibility
- Cooling/heating features available
- Viscosity
- 10,000 - 1,000,000 mPas
- Batch size
- Up to 10,000 L
- Container type,size
- Rotating container with scrapers
- Tank shape
- Rotating container with bottom scraper
- Batch size
- Up to 10,000 litres
- Design type
- Triple shaft
- Height adjustable
- Toothed disc height adjustable
- Mounted on
- Steel platform or ceiling
- Control panel type
- NIEMANN KD-TOUCH 16 touch panel
- Integration possibilities
- PC/PLC-control
- Recipe controlled semi and fully automatic
- Container design
- Stainless steel design
- Suction disc type
- Double suction disc
- Vacuum execution
- Available
- Cleaning system
- Cleaning nozzles for medium and low working pressure
- Temperature control
- Cooling/heating of the mixing container
- Temperature measurement and control
- Speed control
- Viscosity-dependent speed control
- Weighing technology
- Load cells
- Drive type
- Frequency converter
- Premium package
- NIEMANN-Premium-Package