Batch-control system for dosing, mixing, and weighing processes
Enhance your process control by automating dosing, mixing, and weighing operations to achieve precise, reproducible results, while minimizing error potential and manual intervention.
Automates Dosing, Mixing, and Weighing Processes
The KD-BATCH-CONTROL® with the NIEMANN KD-TOUCH 16 offers an innovative solution for precise automation in the paint, chemical, pharmaceutical, and cosmetic industries. Seamlessly integrate this system to control complex dosing, mixing, and weighing processes with advanced PC/PLC technology. This control solution minimizes operator dependency and ensures reproducible results through its comprehensive automation capabilities. The KD-BATCH-CONTROL® features a graphic Windows interface for intuitive operation and includes a recipe assistant for flexible, teach-in-controlled production. This system optimizes your production line by suggesting correction steps automatically to reduce waste and improve productivity. With a modular design, it allows for the gradual automation of installation parts and supports open, scalable client/server architecture to connect with existing data systems like DIBAC or SAP. Its durable construction supports various material options to ensure compatibility across different chemical environments, while built-in data communication modules enhance integration into quality management systems for streamlined reporting and compliance.
Benefits
- Enhances production consistency by eliminating manual errors with automated process control.
- Reduces waste and rework with real-time correction suggestions for efficient operations.
- Streamlines data integration across production systems for improved quality management.
- Increases flexibility in production with a scalable, modular software design.
- Supports compliance and reporting with comprehensive data logging and archiving features.
- Applications
- Paint and varnish industry,Pharmaceutical industry,Chemical industry,Cosmetic industry
- End products
- Cosmetic creams,Alkyd resin varnish,Pharmaceutical suspensions,Lip gloss,Mascara,Epoxy coating,Emulsion paint,Acrylic paint,Chemical catalysts,Industrial sealants
- Steps before
- Receipt of goods,Recording of raw materials,Weighing of raw materials,Conveyance of raw materials to storage cells
- Steps after
- Batch protocol generation,Printout of dosing protocols,Recording of machine parameters
- Input ingredients
- raw materials,middle to high viscous products,low to medium viscosity liquids,low- to medium-viscous products,ultra high-viscous products,thixotrope products
- Output ingredients
- processed viscous products,mixed products,dispersed products,evacuated products,fine ground products
- Market info
- Wilhelm Niemann is renowned for manufacturing high-quality dispersing machines and mixers used in the paint and varnish industry, delivering engineered-to-order solutions with a strong reputation for innovation, reliability, and precision.
- Viscosity Range
- up to 1,000,000 mPas
- Automation
- Recipe Controlled,PLC/PC Control
- Batch vs. Continuous Operation
- Batch
- Data Communication
- PPS and Quality Management Systems
- Control Panel Type
- Touch Panel
- Process Control
- Fully Automatic
- Batch Documentation
- Automatic Recording
- Production Process Control
- Dosing,Mixing,Weighing
- Software Concept
- Modular,Client/Server Architecture
- Recipe Assistant
- Teach-in-Control
- Automation level
- Fully automatic
- Batch vs. continuous operation
- Batch
- Error correction
- Automatic suggestions and corrections
- Intervention capability
- Real-time intervention possible
- Information archiving
- Long-term data registration and archiving
- Integration with systems
- Connects with PPS and quality management systems
- Recipe control
- Recipe controlled automation
- Intuitive control interface
- Touch panel interface
- Reproducibility
- Reproducible results
- Operator independence
- Operator independent results
- Abrasion resistance
- Yes
- Cleanability
- Easy to clean
- Corrosive resistance (e.g. acids)
- High
- Viscosity range compatibility
- Low to high
- Biological compatibility
- Yes
- Density/particle size
- Low to high viscosity
- Compatibility
- Various Industries
- Control panel type
- NIEMANN KD-TOUCH 16 touch panel
- Control panel type
- NIEMANN KD-TOUCH 16 touch panel
- Integration possibilities
- PPS and quality management systems like DIBAC or SAP