Dry granulation system for pharmaceutical powders
Streamline your powder processing with a dry granulation system that enhances particle integrity and flow, ensuring seamless integration into your production line for creating high-quality tablets and granules.
Compacts and Granulates Powders into Uniform Granules
The High Containment Roller Compaction System from The Fitzpatrick Company, a division of IDEX MPT, Inc., offers precise powder compaction and granulation with minimal process variables. Known for its efficiency in transforming powders into uniformly compacted ribbons, this equipment is indispensable for pharmaceutical, nutraceutical, and food productions demanding seamless integration and particle size consistency. Utilizing a counter-rotating roll mechanism, it enhances powder flow and prevents segregation, ensuring trouble-free feeding into downstream processes. Capable of continuous high-speed operations, it excels in producing pharmaceutical tablets, collagen supplements, and detergent granules. Designed for robust industrial use, the system features a PLC-controlled interface for effortless automation and remote monitoring, optimizing energy use through variable-speed motor control while meeting GMP and FDA requirements. Constructed with options for stainless steel or Hastelloy, it guarantees resistance to harsh chemicals and ensures a hygienic production environment. Equipped with a CIP system, it allows quick, contamination-free maintenance and can be customized for various production needs through configurable roll dimensions and mill screen sizes.
Benefits
- Enhances powder flow and prevents caking, ensuring seamless downstream processing.
- Reduces operational costs with high-speed, continuous operation that maximizes output.
- Minimizes contamination risks and meets industry standards with GMP-compliant construction.
- Offers flexibility for diverse production needs with customizable settings and material options.
- Simplifies cleaning processes with integrated CIP system, decreasing downtime for maintenance.
- Applications
- Food,Chemicals,Nutraceuticals,Cannabis,Pharmaceuticals
- End products
- Pharmaceutical tablets,Instant soup granules,Cannabis edibles,Collagen supplements,Detergent granules,Protein bars
- Steps before
- Powder Blending,Purification,Drying
- Steps after
- Milling,Tablet Pressing,Packing
- Input ingredients
- powders,primary particles,powder blends
- Output ingredients
- granules,dense compact ribbons,uniform particle size,dosage forms,tablets,granular material
- Market info
- The Fitzpatrick Company is known for its expertise in designing and manufacturing particle processing equipment, specializing in dry granulation, roll compaction, and size reduction technologies, earning a strong reputation for quality and innovation in the pharmaceutical and industrial sectors.
- Granulation method
- Dry Granulation
- Compaction type
- Roll Compaction
- Process control parameters
- Feed system design,speed,Roll dimensions,Roll speed,force,gap,Roll surface profile
- Particle size control
- Uniform particle size through milling
- Powder flow improvement
- Eliminates caking and bridging
- Granule integrity
- Controlled particle hardness
- Bulk density control
- Reduces bulk density
- Dust control
- Reduces dust and cross-contamination
- Automation
- Available (specifics not provided)
- Environmental risk reduction
- Minimized
- Working Mechanism
- Compaction and Milling
- Automation Level
- Manual / PLC
- Batch vs. Continuous Operation
- Continuous
- Changeover Time
- Minimal
- Cleaning Method
- Manual / CIP
- Feed System Design
- Counter-rotating Rolls
- Energy Efficiency
- Lean Process
- Grinding capability
- Pharmaceutical / Nutraceutical / Food / Chemical
- Powder handling
- Dry powders / Granulated materials
- Adsorbent materials
- Yes
- Crushablility
- High
- Roll Dimensions
- Diameter,Width
- Roll dimensions
- Diameter,width specifications
- Roll surface profile
- Smooth/Textured
- Mill rotor design
- Variable velocity settings
- Mill screen type,hole size
- Customizable specifications
- Control panel type
- PLC-integrated
- Feed system design,speed
- Adjustable calibration
- Roll speed,force,gap
- Customizable parameters
- Powder compact routing
- Customizable layout