Dust control sack tip station for bag unloading

Ensure efficient powder unloading and minimize dust emissions in your production line with this specialized sack tip station that seamlessly integrates into your existing process to enhance safety and control.

Controls Dust and Unloads Sacks Efficiently

The Sack Tip Station from Hanningfield Process Systems is engineered to enhance manual unloading operations while maintaining strict dust control standards in pharmaceutical, food, and chemical processing environments. This equipment is constructed from robust 316L stainless steel with FDA-compliant seals, ensuring hygiene and durability. The station features an integrated dust extraction hood that efficiently captures particulates, protecting both operators and the surrounding process area. Designed for seamless integration into existing production lines, it accommodates manual and batch operations, facilitating the handling of diverse powder types, from pharmaceutical granules to chemical additives.

Capable of handling various product types, this station supports gravity and vacuum-based conveying systems, making it adaptable to different production scales and specifications. Its compliance with industry standards, including availability of full validation documentation like FS/DS, FAT, SAT, and IQ/OQ, makes it suitable for regulated industries seeking high-quality, controlled environments. Additionally, with customizable design options, the Sack Tip Station can be tailored to meet specific operational requirements, ensuring optimal performance and safety in various industrial applications.

Benefits

  • Enhances operational safety by effectively controlling dust emissions.
  • Reduces manual handling risks with user-friendly bag placement and emptying.
  • Ensures compliance with GMP standards for regulated industries.
  • Minimizes cross-contamination with stainless steel construction and integrated dust hood.
  • Customizable to fit specific process needs, enhancing production flexibility.

General


Applications
Metal powders,Detergents,Pharmaceutical powder,Chemical,Food and beverage,Spices,Nutraceutical,Cannabis
End products
Instant soup mix,Laundry detergent powder,Fine metal powder,Cannabis flower powder,Ground black pepper,Multivitamin tablet blend,Pharmaceutical granules,Food flavoring additives
Steps before
Bag Loading,Material Selection,Quality Check
Steps after
Dust Extraction,Vacuum Conveying,Material Handling
Input ingredients
sacks,bags,powder
Output ingredients
emptied powder,vacuum conveyor,downstream conveyor system
Market info
Hanningfield Process Systems is known for manufacturing high-quality, customized process handling, and containment equipment for industries such as pharmaceutical, food, and chemical, specializing in milling, sieving, and powder handling solutions.

Technical Specifications


Material
316L stainless steel
Dust Control
Integrated dust extraction
Operation Method
Gravity or vacuum
Design Type
Custom designs available
Surface Finish
180 grit contact parts,150 grit non-contact parts
Construction Standards
FDA compliant seals and gaskets
Documentation
Full validation documentation available (FS/DS,FAT,SAT,IQ/OQ)
Bag Type
Sacks,bags
Emptying Method
Safe contained method for unloading
Protective Features
Dust extraction hood
Venting System
Filter / fan

Operating Characteristics


Working mechanism
Gravity or vacuum conveyor integration
Integrated steps
Dust extraction (filter/fan)
Batch vs. continuous operation
Batch
Cleaning method
Manual
Automation level
Manual

Material Compatibility


Abrasion resistance
Yes
Corrosive resistance (e.g. acids)
Yes
Cleanability
High
Biological compatibility
FDA compliant
Density/particle size
Adaptable

Physical Characteristics


Material of construction
316L Stainless Steel for contact parts,304 Stainless Steel for non-contact parts
Dust extraction
Integrated filter / fan
Design type
Custom designs available
Dimensions
Customized as per application
Sack handling
Manual loading,automated gravity or vacuum discharge
Surface finish
180 grit for contact parts,150 grit for non-contact parts

Custom Options


Material of Construction
316L Stainless Steel
Surface Finish
180 grit,FDA compliant
Agitator
Available for bridge prevention
Dust Extraction Integration
Filter / Fan
Design Customization
Available to suit any application
Validation Documentation
FS/DS,FAT,SAT,IQ/OQ