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Industrial Baggers 

Quality control procedures dictate that each bag must reach the consumer in perfect condition. Random sampling procedures do not guarantee the quality of each bag. An important step in choosing the right bag inspection equipment is identifying the critical quality control checks that ensure quality. These checks may include scanning for foreign objects, testing the bag seal, and ensuring that each bag contains the labeled amount of product. Bag inspection equipment is widely used in the food, pharmaceutical, and chemical industries to check the bag seal and guard the product against drying and deteriorating from exposure to the environment.

Bag inspection technology

A flexible intermediate bulk container is an industrial container designed for the transportation and storage of dry, flowable products in bulk packages. Selection of big bag filling equipment requires consideration of the type of particles to be packaged, type of bag to be used, filling weight/volume per bag, and production volume. Big bag filling equipment is used in the food industry for packaging seeds, spices, salt, and starch. In the pharmaceutical industry it is used for packaging of active ingredients; in the chemical industry for the filling of bulk chemicals, fertilizers, pigments, and plastic granules.

Flexible intermediate bulk containers

A pouch is a small bag made from a single layer or a multi-layered laminate of paper, foil, and plastic films. The choice of pouch packaging equipment depends on the type of pouch, physical form of the product to be packaged, desired dimensions or volume of the pouch, and whether pouch forming is required or pre-formed pouches will be used. Specialized equipment may be required for the inclusion of a dispensing spout in the pouch or to make the pouch retortable.

Pouch packing equipment

Single-use technologies are increasingly being used in the biotech industry due to lower costs, lower risk of cross-contamination, flexibility, and convenience. A single-use bioreactor uses disposable bags instead of a culture vessel to carry out the bioprocess. Using disposable bags, instead of reusable bioreactors, can help reduce the setup time and the time between production cycles. It also reduces sterilization demands for vessel reuse, leading to significant cost savings. In addition to single-use bags, single-use sensors are also employed for efficient and low-cost bioprocessing. Single-use applications are especially suitable for the production of biopharmaceutical products.

Single use systems

The on-the-go trent is here to stay and so are stick packs as a result. Stick pack machines can easily form, fill, and seal the small bags that other machines would struggle with, which is perfect for single- serving mixes and powders that many consumers find convenient for on-the-go consumption of coffee, drink flavors, sugar, spices, sauces and more.

Pre-packaged food mixes for easy cooking often require multiple flavoring packets to be included in the box – and that’s exactly what the stick pack machine is designed to do. Common widths are 23 mm and 35 mm. and the width of 17 mm is the smallest achievable and is internationally known as the “sugar stick”.

Stickpack machines

Bulk Bag Solutions

Bag filling equipment is a crucial component in many industries where products need to be packaged efficiently and quickly. Whether you're filling bags with powder, granules, or other materials, automated bag fillers can streamline the process and save time and labor costs. Bag fillers often come with additional features, such as stickers or other labeling equipment, to add branding or product information to the bags. This can save time and money by eliminating the need for separate labeling equipment.

Bag Filling

Pillow Bag Solutions

pt-chronos_open-mouth-bagging-carousels

PT Chronos_open-mouth-bagging-carousels

Sauces bring personality to a dish. From a spicy, dense Zhoug to a tangy, runny Suero, sauces add an extra dimension of flavor, texture, and mouthfeel. But developing recipes into industrial products with long shelf lives and consistent tastes is a complex process. Specialized sauce making equipment prepares and combines the ingredients into delicious, high-quality foods. The result is a sauce ready to elevate meals.

Sauce

A fresh salad with a walnut oil dressing or a peanut butter sandwich? A bag of roasted cashews or a pack of almond cookies? The common thread among these tasty treats is nut processing equipment. Not all nut ingredients are indeed nuts, botanically speaking. But the machinery that transforms shelled fruits, legumes, and drupes into fried snacks or a paste is similar. As for the food products, there is a nut recipe for every mood and occasion.

Nuts

Detergents are cleaning agents that help remove dirt and grease from porous and non-porous surfaces. Industrial production of detergents began after World War I. Still, it was after the 1950s and 1960s that the detergent industry grew exponentially due in part to the development of new detergent manufacturing equipment.

Detergents

Pet food is a specialty food mostly based on formulated ingredients for various nutritional and dietary requirements. Pet food formulas are becoming more diverse and complex, considering the special health conditions and needs of young and aging pets that live in cities. The production of pet food is similar to processing food in general when it comes to fresh feedstock and flesh products.

Pet food

Synthetic fertilizers are made of nitrogen, phosphorus and potassium and are often produced as dry pellets or soluble product.

Synthetic fertilizer

During the Middle Ages, sugar sweets were a delicacy only for the rich due to the high cost of sugar. Thankfully, the discovery that sugar could be extracted from sugar beets made sweets affordable for everyone. The sweet category is broad, covering chocolates, chewing gums, sugar candies, and candied/glazed products with sugar. To make these confections, sugar manufacturing equipment needs to cover different steps within the production line such as sugar dissolution, syrup cooking and cooling.

Sweets

Cereals are also defined as breakfast food made from roasted grain and typically eaten with milk or yogurt. Cereal grain is a small, hard, and dry seed, which mainly harvests for human or animal consumption, like wheat, maize, or rye. Processed from the edible components of the grains, breakfast cereals contain rich nutrients and usually serve as the main course during breakfast meals. Different cereal manufacturing equipment allow various options to appear on the market, ranging from cereals, granola, and muesli. Granola and muesli can be converted into cereal bars. The healthy, on-the-go snack bar shows a growing trend due to its nutrient content and convenience.

Breakfast cereal

<span style="font-weight: 400">Spice manufacturing is one of the world's oldest trading products. The word spice refers to any dried part of a plant other than the leaves and is used for seasoning and food coloring. Spices are made from dried barks, roots, berries, and twigs, while green leafy parts of plants are considered herbs. Well-known examples include cinnamon, chilies, star anise, ginger, garlic salt, turmeric, cumin, or pepper, as well as pre-mixed blends such as Masala, Five-Spice Powder, or Old Bay.</span>

Spices

Industrially manufactured soups gained traction in the 19th century when canning was invented and they have been warming us ever since. Whether it’s a classic ready-to-eat canned soup, condensed soup or a dry soup mix, soup manufacturing equipment for mixing, cooking, boiling, or sterilizing caters to every manufacturer’s production requirements.

Soup

To make candy, all you need to do is create a syrup by dissolving sugar and boiling it to your desired consistency. For medium to large scale candy production, candy making equipment fully automates the whole process and takes care of other production regulations and standards (such as hygiene and proper homogenization). Planning on getting one? There’s a wide range of choices to pick from.

Candy

Fruit pulp is a mass of pressed fresh fruit not meant for immediate consumption. Production of fruit pulp avoids wasting food and preserves the flavors and nutrient value of the fruit product. Processed fruit pulp is an ingredient in beverages, sauces, baby foods, jellies, smoothies, and bakery products.

Tradition and manufacturing procedures dictate the distinction between fruit juice, puree, and pulp. Still, naming and labeling are complex and depend on regulations, type of fruit, texture, consistency, preservation methods, and sugar or solid content (measured in Degrees Brix). Depending on your desired output, there are various fruit pulper machines for different stages of production that make the process quicker and more efficient.

Fruit pulp

Ceramics are defined as inorganic and non-metallic materials. Tthey are typically brittle, hard, and elastic as well as resistant to heat and corrosion; in fact, after shaping them into the desired shape, they are heated in an oven called kiln at very high temperatures (1,000 °C to 1,600 °C). Kaolinite and aluminum oxide are the best-known examples of ceramics.

Ceramics

<span style="font-weight: 400">If Popeye needed spinach for his power, you need healthy snacks to boost your energy! From dried fruit chips to nuts and protein bars, healthy snacks have become more popular since the 2000s, and t</span><span style="font-weight: 400">he global healthy snack market will reach USD 98 billion by 2025. </span><span style="font-weight: 400">In the wide range of healthy snacks, raw fruits and vegetables appear as the main ingredient, and these snacks focus on the high protein content and reduced fat or carbohydrate percentages. Also, “less processed” and “less amount of added chemicals” are the primary trend in making healthy snacks as the clean eating movement began after the 2000s. </span>

Healthy snacks

A snack is a small portion of food ready to eat and simple and fast to prepare. People usually consume snacks during the day between traditional meals such as breakfast, lunch, or dinner. Snack foods include simple products such as nuts, dried fruits, peanuts as well as packaged and processed foods. Puffed corn products made by extrusion or flavored potato chips are examples of processed foods.

Snacks

Whether for personal consumption or agricultural purposes, you process seeds to make them clean and maximize yield. Seed processing equipment includes the steps of polishing, threshing, separation, sorting, and drying. Some cases require additional processes. For example, the extraction of the seed from fruits or vegetables. Or, pressing the seed to extract oil.

Seeds

The building blocks of matter have driven the imagination of philosophers, scientists, and artists for millennia. But, for manufacturers, these elements have a more concrete existence as powders. Powder processing technology conditions these primary materials to create a vast range of products, from chemicals and foods to pharmaceuticals and ceramics.

Powder

Feed ingredients

There is a pasta type for every mood. Curly, straight, ridged, or smooth, pasta has quickly grown into a staple food. The simple combination of milled wheat and water is transformed by pasta making equipment into a rainbow of shapes, colors, and sizes. But producing pasta with the right firmness, elasticity, and color profile is as intricate a process as preparing an authentic lasagna.

Pasta

Organic fertilizer production has ancient roots, tracing its origins to ancient farmers who used natural materials like animal manure, compost, and crop residues to improve soil fertility. This sustainable tradition of repurposing organic waste for agricultural benefits has endured through the ages, handed down from one generation of farmers to the next. Producing organic fertilizer industrially involves a series of steps such as extraction, granulation, drying, and employs a combination of organic fertilizer production equipment.

Organic fertilizer

Bagging is the process of packaging measured portions of a product into bags that protect it from spoilage, enable easy and safe transportation, and secure the product against tampering and pilferage. The choice of bagging equipment depends on the desired mass or volume per bag, the flow characteristics of the product, and bag construction and design. Bags vary in size from small sachets to bulk flexible containers. Bagging systems are often the last processing step that is generally integrated into a production line.

Active pharmaceutical ingredients demand high handling standards to prevent cross-contamination. Moreover, the processing of materials creates risks to occupational safety and health, especially where highly potent APIs are involved. But, while formulas may be kept separate during processing, loading them into different bagging machines leads to production inefficiencies.
<h2>Modular big bag filling equipment for powdered process bulk materials</h2>
Big Bag Filling station from Dec Group is a universal solution for the direct filling of big bags .  The station integrates into other process equipment like mixers or driers with gravity-assisted filling. In cases where headroom is limited, the station can be modeled for remote-filling instead. Here,  powder transfer technology moves the materials through a valve system for correct dosing.

The holding frame is either painted steel or stainless steel and has a big bag loop holder with a fast-release mechanism. The Big Bag Filling station includes a range of other solutions, including sieving, milling, metal detection and separation, sampling, weighing, and precise dispensing. The equipment uses a standard pallet jack for easy installation of pallets.

Big bag filling machine

Bagging

Filling lines are used extensively in all industries, such as food, pharmaceutical, chemical, and cosmetics, to accurately package different products into a container suitable for that product. Although the filling process is at the very end of the production line, it is no less important than the earlier steps. Last but not least, the idiom that dates back to 1382 when John Wyclif wrote the firste the laste, and the laste the firste, indicates just that the last things on a list are just as valuable as the previous ones. In this case, this idiom fits perfectly.

Filling

<span style="font-weight: 400">At last, you reached the final stage of processing your product - welcome to the packing world! Packing preserves and protects a product from damage, spoilage, and contamination while it makes its way from the production line to the consumer or further production. Depending on which industry your products belong to, the type of primary packaging equipment can change drastically. You need to pay careful attention to products with </span><span style="font-weight: 400">chemicals or hazardous substances since they can be potentially dangerous to human health. </span>

Packing

Big bags offer suitable material handling for powder products from pharma and food ingredients to bulk and toxic materials. But the filling operation is a crucial step, and the process must ensure dust-free unloading that prevents bridging. Moreover, the technology has to adapt to other systems in the line.
<h2>Modular big bag discharge station suitable for multiple process conditions and materials</h2>
Big Bag Discharge from Dec Group is a discharging station that can either be installed as a stand-alone station or integrated into a processing line. The technology is designed to facilitate the flow of challenging feeds, including sticky powders and materials prone to bridging.

The Big Bag Discharge system provides complete dust removal before disconnecting, ensuring the hygienic and safe discharge of materials. Moreover, the module has a high containment rate, keeping hazardous powders from being released into the plant.

As a modular station, the system can be adapted for either bottom or top discharge. The flow is gravity-assisted, and the station permits active emptying through a powder transfer system.

Big bag discharger

The essential objectives of containment systems are personnel protection and preventing the release of toxic or infectious material into the environment. Containment is also used to prevent a product or sample from contamination by the external environment. In the chemical and pharmaceutical industries, containment solutions are used to protect the personnel from the leaking of airborne particles of hazardous substances, as powders or liquids are handled or transferred during processing.

Containment

Continuous

When packaging products such as seeds, cereal, snacks, candies, nuts, tea, dried fruits and many other bulk or small products, a pillow bag is one of the most popular packaging choices. It saves on space, is light, easy to open, and most importantly – cost effective. For gaining the best profit, it is also important that a pillow bag machine is fast and flexible. A packaging machine that works at a good speed and uses pillow bags as a packaging form, is a great cost-effective fit.


<h2>Top loading the product in the bag and sealing it shut</h2>
The Basis17, designed by Basis, is a fast model for packing bulk production a so called pillow bag, gusset bag or stabilo bag.  The machine reaches a speed of up to 120 packs per minute. A pillow bag is formed from a continuous roll of packaging film and guided over a forming tube. Seal bars bond the film on the two long sides of the bag after which the shorter bottom side is sealed by a separate seal bar. The product is then loaded into the bag through a forming tube and once the bag is filled, the top of the bag is sealed as well. The long film that forms several bags is now separated by a knife to form individual bags. After this stage, the end product is discharged from the machine.

The Basis17 gives the opportunity to pack the product in a wide range of packages, including pillow, gusset and stabilo bag. It can be integrated with weighters such as a volumetric rotary, a volumetric auger, a weight vibration (linear) or a combination (multi-head) of types. It is possible to pack products in the weight range from 25 gram to 1000 gram.

Pillow bag vertical packing machine

Dosing systems are a line of hoppers, feeders, filling machines, and checkweighers that operate in sync to dispense materials accurately. Dosing is an essential feature of the packaging process, whether you’re filling shampoo bottles or tea bags. But dosing equipment is critical for formulations, too, particularly in the pharmaceutical and chemical industries. Imprecise dosing may cause quality degradation in the best-case scenario. In the worst scenario, it creates serious health risks.

Dosing

solid

If you are in industries such as petrochemicals, fertilizers, animal feed, food, etc, you must have high production rates. External packaging for all of these products can be very expensive. An efficient solution for packaging high production capacity is needed which also maintains high quality.


<h2>High production capacity, flexibility, while saving time</h2>
STATEC BINDER’S SYSTEM-T is a fully automatic form fill seal bagging machine in which forming, filling and sealing of a package take place on the same machine. It can bag up to 2400 units per hour and combines high-quality packaging from a polyethene (PE) tube with high production capacity.

The form fill seal bagging machine has workstations for forming, filling and sealing the bags, which means that three bags are always being processed simultaneously. This enables a shorter cycle time for each stage of the process. It also ensures that even at high production speeds the bags are always formed, filled and sealed at the precise moment. Its modern yet sturdy configuration lays emphasis on easy accessibility, generous clearances, long maintenance intervals and low maintenance costs.

Due to the high flexibility of the form fill seal bagging machine it can be adapted to different customer requirements. For example, pillow bags and gusset bags can be produced with or without carrying handle and a filling weight between 5 kg and 50 kg. Additional perforation of the bags is also possible.

Form fill seal bagging machine

The packaging of powdery products such as flour can be challenging as it is crucial to maintain a constant downward airflow which helps direct stray particles into the bag. A state of the art, yet reliable solution is needed which provides high-speed with a continuous motion for the efficient packaging of these products.


<h2>Save time with a fast and flexible open-mouth bagging carousel</h2>
STATEC BINDER’s CIRUPAC is a high-performance bagging carousel which is extremely reliable and accurate. It is specially designed for the packaging of flour and powdery products in pillow bags and gusset bags with a filling weight of 10 kg to 50 kg. It is ideal for filling prefabricated open mouth bags made of woven PP, PE or paper, and can achieve a maximum output of up to 1200 bags per hour.

The Open-mouth bag filling machine for powders is configured with a continuously rotating carousel. The components of the machine are connected to each other with utmost precision to ensure a seamless operation. The prefabricated bags are individually separated from the magazine by vacuum suction and are sent to the pickup station. Upon arrival to the filling spout, the bag is opened and clamped to the filling spout for the filling process. The product is then measured to the specified level and poured into the bag via an intermediate hopper.

At any given time, up to six bags can be filled via the six different filling stations housed in the carousel. The filled bags are transported to the bag sealing station, and during the time of transport the product is continuously compacted by special vibration plates. All these steps take place continuously, thus ensuring a seamless packed bag output. Its applications include powdery products such as flour, animal feed premixes or corn starch, etc.

Open mouth bag filling machine for powders

If you are a manufacturer of fertilizers, bulk chemicals, sugar, seeds, or any grains it is likely that you would need to transport a lot of free-flowing bulk products. Maintaining precise weighing and dosing while bagging these products can be a challenge. You would ideally require an efficient and reliable bagging solution which can overcome all of these challenges.


<h2>Save time with a fast and easy to maintain bagging solution</h2>
STATEC BINDER’S PRINCIPAC is a fully automatic, high-performance bagging solution for open-mouth bags. It can process up to 2000 bags per hour, making it one of the leading bagging solutions.

The open mouth bagging machine can process both pillow and gusset bags with filling weights ranging from 10 kg to 50 kg. It can process bags made of woven polyethylene (PE), polypropylene (PP) and paper. The prefabricated bags are separated from the magazine and individually transported to the pickup station with the help of vacuum suction cups. These bags are then opened to maximize their volume by the suctions bar, and are clamped to the filling spout. The product is measured to the specified level and is filled into the bag. Upon finishing the filling process, the bags are placed on the conveyor belt and then transported to the bag sealing machine. The bag is then sown, heat-sealed or hot-glued depending on its material.

It is ideally suited for any type of free-flowing bulk products such as petrochemical bulk materials, chemicals, sugar or rice. It can also have an additional equipment such as a dustproof filling spout for powdery products such as flour.

Open mouth bagging machine

Filling machines for intravenous bags require highly polished surfaces where they contact the bags or fluids. They should complete the capping process automatically for high production volumes, and simplify cleaning to high hygiene levels by design.
<h2>Linear Filling Machine for Bags</h2>
BRAM-COR BFIL filling and capping machines for bags deliver high production volumes thanks to linear hydraulic circuits, and fast-cleaning AISI 316L mirror-polished stainless steel where contacting the product. Manual bag filling and semiautomatic bag filling options are also available.

Filling and capping are automated on the BFIL-A version and there’s a drop grill to catch any spills. Dosage precision is typically 99%, although 99.9% is achievable by adjusting the flow meter. Optional extras include sterile laminar air flow hoods, integrated conveyor belts, and ink jet printers.

BRAM-COR BFIL linear filling and capping machines integrate with washing machines, capping and crimping machines, labelling lines and belt conveyors. They are programmable for vacuum extraction, gas, sterile air injection etc.

A BFIL station needs only one operator. Four integrated stations can fill up to 6,000 bags-per-hour assuming 500 ml capacity each.

IV bag filling machine

When looking for capping equipment, it is crucial to know first which type of capper your product requires. Do you want screw caps, twist-off caps, hand pumps, or push-pull caps on your bottle or container? If you require different cap types for format changeover times can be time-consuming. The bottle cap seals the top opening of a bottle to guard the product against leakage and spoilage and sterility and filling requirements depend on the nature of your product.

Capping

liquid

Batch

Management of big bags requires specialist handling and selection of cost-effective configurations for filling and weighing. Considerations also need to be made to for different bag contents; powder, granules, pellets or flakes.


<h2>Handle big bags of any product type quickly, easily and economically</h2>
Paglierani produces big bag filling machines and stations for weighing and bagging large dimension bags more easily and effectively. Designed for big bags and FIBCs (Flexible Intermediate Bulk Containers), they guarantee excellent performance, optimising production rates whilst minimising investment costs.

The BB simple series for weighing and bagging can be integrated into the BB equipped series which is complete with empty pallet dispensers and rollers that accumulate full pallets.

Big bag solutions

Pelleting equipment transforms powdered, mashed, or grounded material into a denser cylindrical shape. Pellet processing compresses the fine material against a perforated die, where it will be shaped and cut. Although granulating and extrusion also produce pellet-like products, manufacturing pellets is a distinct process.

Pelleting

Bagging small quantities of solids or liquids, whether in paper or plastic, requires flexibility of operation.


<h2>Form, fill and seal bags for small quantities of solids or liquids</h2>
Paglierani's ORT 1200 horizontal packaging machine constructs plastic bags out of a flat roll of film, simultaneously filling the bags with product and sealing immediately with a double seal for extra security.

It is suitable for dosing and packing solids or liquids by weight from 250g to 10kg, and it is easy to set up and use. Bags can be made of paper or plastic, pre-formed, or on a reel, and production is optimized to ensure high technological yield.

Horizontal form, fill and seal machine for bags up to 10kg

Weighing

To securely create, dose and pack larger quantities of material, requires sturdy and well designed equipment with good control and safety features.


<h2>Form, fill and seal larger bags, vertically</h2>
The Paglierani VT600 series of bagging machines can pack 5 kg to 50 kg of product. The vertical configuration allows for optimum performance, ensuring maximum yield at all settings.

Triple sealing of the bags ensures secure packing and maintains integrity of the output, whilst the whole process is automatically monitored and controlled.

Vertical form, fill and seal machine for bags from 5 to 50 kg

Open mouth bags allow for a variety of different products to be packaged, with varying bulk densities and flow characteristics. Accurate weighing and bag delivery is required when automating this process.


<h2>Dose and fill open mouth bags automatically</h2>
Paglierani's COMBeI FS 368 series provides fully automated metering and filling of open mouth bags. As with all Paglierani designs, it is sturdy and suitable for aggressive environments and can be integrated easily into any production line before the bags are sewn, heat sealed or pinched closed.

With their Italian technology, Paglierani set the standards for small to medium scale bagging solutions for bulk products.

Automatic bagging machine for open mouth bags

Where a stand-alone bagger is required for filling large, open mouth bags, a delivery method is needed to dispense the product into the bag below before the closing stage.


<h2>Fill open mouth bags easily with standing bagger</h2>
The AP 300 series from Paglierani dispenses any type of material into an open mouth bag via a vertical screw compactor. This ensures consistent and continuous packing, being easily integrated into any production line.

Italian know-how is incorporated into the design, safe and strong enough for even the most aggressive environments.

Bagger for open mouth bags

Quick filling of bags while avoiding leakage out of the top of a bag can be challenging on high speed production lines. These rotary bag packers are quick and efficient.


<h2>Fill bags continuously, without spillage</h2>
Paglierani's rotary bag packers can fill valve bags that prevent spillage during the process. Valve bags use an open sleeve within the bag to fill the product. Once full, the bag material pushes against this sleeve so that it functions as a valve and shuts the bag, effectively closing it tightly at the top.

With a variable number of filling heads, this rotary packer is made with Italian precision and built-in monitoring and control. Being modular in design, it can easily be integrated into a production line.

Rotary bag packers for valve bags

Sealing small quantities of solids or liquids into plastic bags, requires flexibility of operation.


<h2>Form, fill and seal plastic bags up to 10 kg</h2>
Paglierani's VT 400 VFFS series constructs plastic bags from reels of plastic film, simultaneously filling the bags with product and sealing immediately.

Suitable for dosing and packing solids or liquids by weight from 250 g to 10 kg, it is easy to set up and use. Production is optimised to ensure high technological yield, with easy integration into any production line.

Packaging machine for sealed plastic bags from 250 g to 10 kg

Paper bag filling and closing for larger quantities of material, requires flexible, well designed equipment with good control and monitoring.


<h2>Pack up to 5 kg into preformed paper bags</h2>
The DA series of preformed paper bag filling machines can pack from 500 g to 5 kg of product. The automatically monitored and controlled process allows for optimum performance, ensuring maximum yield at all settings.

As with all Paglierani design, it can be easily integrated into a production line and is suitable for even the most robust environments.

Packaging machine for preformed paper bags from 500 g to 5 kg.

Dust emissions, product loss and product contamination are the main risks when discharging products from different types of Big Bags. Variations in type of product, bag, environmental aspects, system capacity and budget can make selecting a big bag discharge system challenging.


<h2>Discharge single or multi-trip bags cleanly and safely</h2>
The TBMA range is based on a simple but very flexible modular concept, whereby the basic models can be extended with several options to obtain a complete solution for discharging Big Bags with or without plastic liners.
Suitable for free flowing or poor flowing products, the specially designed liner clamping mechanism enables a dust-free seal of the liner before product flow is allowed into the downstream system.
Each discharger can be supplied with a wide range of ancillary equipment for further dosing and conveying of the discharged products.

Big bag discharge system

Unacceptably high dust levels can be generated whilst manual emptying and handling of bags, also products can be dangerous if they come into skin contact or are inhaled. Further issues of product wasting and contamination whilst discharging bags can be difficult to eliminate.


<h2>Continuously discharge bags, automatically and dust free</h2>
The TBMA 'Galahad' automatic bag slitter is suitable for the continuous and dust-free handling of all types of single or multi-layered bags. Any size of paper or plastic bag, whether lightly or densely filled with granular or powdered products, can be cut and emptied without problems. Standard operation will handle approximately 20 tons per hour, however, depending on the properties of the product and the condition of the bags, capacities of up to 50 tons per hour can be obtained.

Automatic bag slitter

Filling of transportation bags and discharging them into mix tanks or reactor vessels is often a source of contamination and there potential exposure of personnel to harmful substances.  Inadequate measures to avoid these issues often slow production and reduce profitability.  Experienced biopharmaceutical manufacturers know that equipment designed for general industry use often falls short and rigid containment and transfer solutions for the biotech industry are often awkward and inefficient. Producers that embrace flexible solutions designed specifically for the challenges of our industry will find an advantage over competitors.


<h2>A fast and clean flexible powder transfer system</h2>
ILC Dover is an industry leader in contained material handling solutions for high-tech manufacturers and end users including NASA. The company's EZ BioPac is a single use solution to contamination free powder transfer for the bioprocessing and pharmaceutical industries.  The system consists of a rigid polypropylene stand with an integrated plastic bag.  The stand holds the bag in an open funnel shape for filling and doubles as a lifting point when the bag is ready to be emptied from the bottom.  The bag is oversized and includes enough material to fold back over the stand during filling to protect the stand from any spillage during filling.  The funnel shape of the supported bag in the filling configuration allows for easy manual addition and subtraction of material to ensure accurate fill weights.  A charge neck at the bottom is clamped to your reactor vessel or fill the tank for discharging and a system of clamps is used to manually control material flow and seal the bag for disposal after it is empty.  Isolation of the contained material is thus maximized, greatly reducing cross-contamination of the powder by substances from the work area, and of the work area by the handled powder.

Flexible contained handling of powder transfer bags

Biotech equipment is used for cellular and biomolecular processing to develop products that improve our lives and the planet. With the help of specialized lab equipment, the active substance is manufactured or extracted from biological origin materials and typically produced in bioreactors by plant cells, microbial cells, yeast cultures, or mammalian cells. Cell isolation, cultivation, cell banking, and culture expansion are called upstream processes. After harvest, the production process moves into a downstream process to meet purity and quality requirements which is divided into cell disruption, purification, and polishing. Biotechnology equipment makes use of various laboratory machinery such as bioreactors, centrifuges and incubators.

Biotech

Handling

If you want highly precise bagger for bagging multiple bag materials, here you go. This versatile open-mouth bagger has very fast bag size changeover.


<h2>Highly versatile, reliable and precise open-mouth bagger</h2>
The PT Chronos PTR-1030 Series Open-Mouth Bagger can adapt to applications that require multiple bag materials, bag sizes and bag closing devices. It uses two FANUC robots, one for empty bag handling and one for filled bag control. The two robots provide both reliability, by simplifying the mechanical aspect and limiting the number of moving parts in the machine, and precision, with their proven accuracy.

The empty bag handling robot can be upgraded with a vision system which realigns the top of the bag during the empty bag placing motion, thus ensuring the highest precision during the bag closing process. The PTR-1030 can fill either gusseted or pillow-type open-mouth bags, and can handle paper, PE, laminated and porous polywoven bags. The PTR-1030 Series Open-Mouth Bagger are the most versatile and agile bagger in the industry, providing ultra-rapid bag size changeovers.

Versatile open-mouth bagger

For bagging free flowing materials into open mouth bags, this system is ideal. It is a compact design, ideal for restricted packaging rooms and has a fully integrated gross or net weighing system.


<h2>Efficient bagger that fits into limited space</h2>
The Premier Tech Chronos OML SERIES open-mouth bagging systems are designed for bagging free-flowing materials into open-mouth bags for applications between 5 and 50 kg per bag. The systems are ideal for bagging flakes and granules from the Food, Feed, Pet Food, Chemicals and Minerals industries.

The OML SERIES features modular designs in three versions: compact open-mouth bagging system (OML-1080 SERIES, up to 800 bags per hour), high-speed open-mouth bagging system (OML-1120 SERIES, up to 1,200 bags per hour) and high-speed open-mouth bagging system for PE bags (OML-1120 FS SERIES, up to 1,200 bags per hour). Units can be supplied with either gross or net weighing systems for optimum system performance.

Open-mouth baggers for free flowing powders

Here are the open-mouth baggers that are specially designed for hygienic bagging of powdery bulk materials. The series are equipped with gross weighing systems for precise filling results.


<h2>Next generation hygienic open-mouth bagging</h2>
The OMLH BF SERIES from PT Chronos, is an open-mouth bagging systems that are specially designed for the hygienic bagging of powdery bulk materials such as milk powder / whey powder / lactose powders, baby food, chemicals, pharmaceuticals etc. The patented bottom-up filling technology features high filling accuracies, an open or closed bag-top transport unit, quick and simple cleaning.

After the bag placement, the filling spout moves the bag down the vertical filling screw during the filling cycle. A minimum distance between the filling point of the vertical filling screw and the product in the bag is maintained to significantly minimize the dust emission and reduce the product aeration. The vertical screw is frequency / servo control driven, allowing all powdery products to be filled hygienically, accurately and quickly.

Hygienic open-mouth bottom-up baggers

Innovative bottom-up baggers for high-speed industrial packaging will help you create a dust-free packing environment.


<h2>Reduce dust with the innovative bottom-up filling technology</h2>
The PT Chronos OML BF SERIES open-mouth bagging systems are specifically designed for the food, chemical and pharmaceutical industries to bag powdery materials, like milk, whey or lactose powders. The OML BF bagging system features our patented dust-reduced, bottom-up filling technology, which ensures high accuracy during the filling process. Once the bag is placed, the filling spout moves down the bag during the filling cycle.

The Open-mouth bottom-up baggers keep a minimum distance between the filling point of the vertical filling screw and the product in the bag to minimize the dust emission and reduce the product aeration. The control-driven vertical screw allows all powdery products to be filled hygienically, accurately and quickly.

Open-mouth bottom-up baggers

When you need a carousel for packing powdery bulk materials, the bagging carousel that handles different types of bags with precise and cutting-edge technology will be quite an asset.


<h2>Efficient bagging of powdery bulk materials</h2>
The Premier Tech Chronos OMC SERIES Open-mouth bagging carousel for flour are suitable for bagging powdery bulk materials. They are purposely designed for applications between 5 and 50 kg per bag. The flexibility of its design allows a quick and simple bag spout changeover.

The OMC SERIES Open-mouth bagging carousel for flour features two variants: 4 spout version for up to 550 bags per hour and 6 spout version for up to 900 bags per hour (depending on specification). The low-maintenance components and assemblies guarantee high machine operational availability. The OMC series are available in manual and semi-automatic versions.

Open-mouth bagging carousel for flour

This is a manual bagging set with an electronic gross weighing system to meet international standards. It has rigid support structure in welded steel.


<h2>User friendly weighing controller with multiple display screens</h2>
The E55-MB Gross Weigh SERIES from PT Chronos is a manual bagging system equipped with electronic gross weighing and provide high accuracy and reliability. The simple construction and sturdy design ensures safe and accurate operation. It is designed to operate in a wide range of industries such as food, feed, chemicals and building materials.

It can be equipped with a range of feeding devices (high-speed or standard gravity, belt, screw and vibratory feeder). The system uses our advanced weighing controller SpeedAC NXT.

Manual bagger with gross weigher

If you are looking for a weigher that is manually controlled for bagging, here it is. It has quick connection junction box, valve manifold and sensors allowing quick installation and easy maintenance.


<h2>Simple but effective open-mouth bagging system</h2>
The E55-MB series from Premier Tech Chronos manual bagging system is a leading edge electronic net weighing system designed to be used as a bagging station in combination with bag clamps, a closing system and a conveyor.

It is designed to operate in a wide range of industries such as food, pet food, feed, seeds, chemicals, salt, aggregates etc. The system can be equipped with different feeding devices (gravity, gravity-agitator, belt, screw and vibratory feeder).

Manual bagger with net weigher

Electronic net weigher raises the industry’s standards to a higher level with its exceptional performances. This is the system that is used for the high-capacity baggers.


<h2>Electronic net weigh system with strain-gauge load cells</h2>
The E SERIES from PT Chronos is an electronic net weigher that raises the industry’s standards to a higher level with its exceptional performances. The latest generation of the E Series net weighers meets the highest demands for accuracy, reliability and performance. The simple construction and sturdy design ensure safe and accurate operation.

Our precision weighing systems are available in single weigher, double weigher combinations or fully integrated in bagging lines for a weighing range from 5 to 50 kg per weight. Combined with our digital weighing modules SpeedAC NXT, the E Series net weighing system can be used as fully integrated into a bagging line for various applications from the food, feed, pet food, agriculture, chemical, pharmaceutical and minerals industries.

Electronic net weigher for high-capacity baggers

Industrial measurement equipment is used as a crucial step before products leave the production line. These measuring instruments check for correct dosage and standards. Equipment for measurement and control employs a wide range of technologies to detect inconsistencies in volumes, sizes, weights, and fill levels as well as to inspect goods for quality against a set of criteria. Specialized measuring tools allow you to minimize the probability for error to its lowest possible, ensuring that both products and packaging meet your benchmarks.

Measurement &amp; Control

If you want to a complete packaging solution having box erecting, bag placing and box closing technologies, you should consider the smart automated bag in box filler.


<h2>A complete packaging solution for your product</h2>
The CaseBagger combines NIVERPLAST bag inserting and bag closing technologies in one compact machine. Feeding in your product carriers, prefabricated bags and your product, it provides you with your packed product ready to be transported. This can be done with a maximum speed up to 6 boxes per minute. It can handle a wide range of product carriers and dimensions.

The CaseBagger places a bag, fills it with your product, optionally applies a vacuum to protect your product and closes the bag. These four main functions are placed circular in the machine.

Bag-in-box filler

If you want to speed up the manual bag placing cycles and make the job easy, then a manual bag placing stands will be your best choice.


<h2>Quick and easy way of manual bag in box insertion</h2>
This Manual bag-in-box inserter by Niverplast provides you the easiest way to pick a single bag from a bundle to place it in your boxes or crates. This is done by an ingenious hanging system consisting of a perforation and a pre-cut in your bags and special pins to hang them.

Niverplast also provides various stainless steel easy-to-open stands to hold your bags. The stands are adjustable in height, equipped with castors and store two bundles of bags, one at each side.

Manual bag-in-box inserter

If you are looking to improve your throughput and eliminate labor associated with manual box erecting and bag inserting, a smart automation is exactly what you need, that way both tasks will be successfully accomplished at once.


<h2>Box erector and bag inserter with cutting-edge technology in one compact solution</h2>
The CombiPlast case/box erector with bag inserter by Niverplast combines box erecting and bag inserting technology in one compact solution with the ability to speed up to 15 boxes per minute.

Prefabricated, easy-open bags, with a possible thickness down to 10 μm, are placed tightly in the erected boxes. Bags are perfectly suited for all the box sizes. Thanks to the easy visualization of warnings and machine functions of the Box erector and bag Inserter, the CombiPlast is very easy to maintain and operate.

Box erector and bag inserter

Want a machine to pack unique bag styles such as quad-seal and Doy-pack bags at incredible speeds; this is the machine for you.


<h2>Ultra-fast continuous motion bagger for unique bag styles</h2>
The VikingMašek Continuous Vertical bagger (Sigma 250, Sigma 400) is a fast bagging machine used to pack unique and different bag styles at high speed. The fast-action linear magnetic drives boast over 200 to 220 bags per minute depending on the machine series. With bag dimensions of up to 300 mm to 400 mm wide by unlimited length, plus a host of bag styles like Quad seals and Doypacks at incredible high speeds, the SIGMA is flexible, functional and high-tech machine.

Continuous vertical bagger

If you want to pack into gusseted and pillow style bags and packing speed is important for your packaging process, a continuous bagger with twin sealing jaws could be a good investment.


<h2>The world’s fastest vertical form fill sealing machine</h2>
The VikingMašek Continuous motion bag maker velocity is capable of high speed production up to 300 bpm. The unique center mounted filling tube and natural counterbalanced sealing profiles are designed to provide vibration free, extremely smooth operation at all speeds.

The Velocity is also extremely versatile, handling package sizes up to 300 mm wide and multiple package styles. Patented, independently phased, twin sealing jaws separate the velocity from all other high speed machines and virtually eliminate lost cycle time. This is the world´s fastest bagging machine on the market that has no competition.

Continuous bagger with twin sealing jaws

Hygienic bagging with a compact packing machine that can withstand the harshest wash down processes.


<h2>Ultra sanitary servo driven bagging machine</h2>
The VikingMašek Intermittent Bag maker (ES400) is built to withstand the harshest wash down procedures. This machine has a superior hygienic design and rugged construction. This state-of-the-art vertical hygienic bagger features slanted electrical and pneumatic cabinets, fully stainless steel construction, and an open design for ease of cleaning

This servo-driven bagger is perfect for the hygienic vertical bagging of fresh and frozen fruit, vegetables, and meat/poultry.

Hygienic vertical bagging machine

If you are looking for a compact packing machine that packs multiple smaller packs in one master bag; this automated product is exactly what you need.


<h2>Compact bag-in-bag machine for packing applications</h2>
The VikingMašek Intermittent Bag maker (M250 BiB) is a machine for all types of bag-in-bag applications, from airline/hotel single serves coffee packs to multiple smaller packs in one master bag. This Bag-in-Bag machine has enclosed, direct jaw drive, that provides you with years of smooth maintenance and free operation.

This vertical Bag-in-Bag machine is perfect for packaging from small to large bags of snacks, coffee, pet food, hardware products and more.

Bag-in-Bag machine

If you are looking for a compact packing machine that fits into tight space and tight budgets, proven basic bagging technologies may be your solution.


<h2>Compact and economic vertical form fill sealing</h2>
The VikingMašek Intermittent Bag maker series (E250, E400) is the most compact and economical bag maker for the packaging of small to large bags. It can produce maximum up to 50-60 bags per minute depending on the series of machine. Bag size can vary from 50 x 60 mm (E250) up to 400 x 600 mm (E400).

The robust, stainless steel, open-design frame is easy to access for maintenance. This vertical bagger is perfect for packaging small to large bags of snacks, coffee, pet food, hardware products and more.

Bagger with rotary jaw drive actuation

If you want to pack into unique bag styles like Quad-seal and Doypack, but you don’t require acceleration &amp; deceleration, you can save costs by choosing a bagger with a mechanical drive.


<h2>Steady speed vertical form fill sealing</h2>
The VikingMašek Intermittent Bagmaker series (M250, M400, M500 ) are high-performance vertical form fill and seal machines. Its rugged construction and enclosed jaw drive enables hassle-free packaging in dusty or wet environments.

It can accommodate multiple bag designs and dimensions with high speed and accuracy. It can produce maximum up to 70-100 bags per minute and handles bag sizes from 50 x 60 mm (M250) up to 500 x 600 mm (M500).

This vertical bagger is perfect for packaging quad seal, flat bottom, doy style, brick fold down/tape down, and pillow bags, snacks, candy, coffee, fresh and frozen fruit and more.

Bagger with mechanical driven jaw actuation

If you want to accommodate multiple bag designs and dimensions with fast speed and accuracy, you need a smart automated packaging device.


<h2>High-speed quiet vertical form fill sealing</h2>
The VikingMašek Intermittent Bagmaker series (S250 /300, MS300, S400, S650) are perfect for packaging a large variety of bags. It can accommodate multiple bag designs and dimensions with high speed and accuracy. It can produce from 50-130 bags per minute and handles bag sizes from 40 x 60 mm (S250) up to 650 x 1000 mm (S650).

This vertical bag-maker is perfect for packaging small bags of snacks, candy, coffee, frozen fruit and for large bags of snacks, candy, coffee, pet food, powders, meat and poultry, bulk bags powders, wood chips, soil, grains and much more.

Bagger with servo driven jaw actuation

Depending on the primary product packages, food products like confectionery (biscuits and candies) that are packaged in a tray, can be a tight fit with secondary packaging. In this case, a solution that would be able to load the product horizontally (from the bottom of the packaging) and that pushes the product into a carton from the side, would be ideal. A horizontal cartoner is a great match for efficiently packaging food products such as flour mixes, frozen dumplings or snacks, where there’s not too much worry about breakage.


<h2>Pushing the product horizontally into cartons</h2>
The Basis50 horizontal cartoning machine designed by Basis shapes cartons for secondary packaging of food products from pre-glued blanks. Blank cartons are loaded in the machine, after which the small flaps on the end of the carton are folded, followed by the bigger flaps. With the machine, the food products that might come in bags or trays or other primary packaging, are now automatically pushed in the cartons by pushers in continuous motion. After putting the product in the preformed cartons, necessary information is printed on the outer box flap, after which the packaging is sealed with hot melting glue. The machine works with a production speed of up to 50 cartons per minute.

Secondary packaging sizes are flexible in length, width and height. The machine can work with getting the supply from a conveyor system or a flow pack. Another option is getting the supply manually. Also, it is easy to change between the primary packaging solution, be it a thin plastic film or for example group stacking of bars. Then, there is the option for the Basis50 to work with various types of packs.

Horizontal cartoner for food products

Cartoning involves erecting a folded carton, filling it with the product, closing the flaps, or applying a lid and sealing with glue or adhesive tape. Choosing a cartoning solution involves, considering the type of primary packaging, the production volume, the size and count of the product in a carton, and the desired level of automation.

Cartoning

Automated case packer machines are a good solution to achieve reliability and to increase the production cycle in the last step of the packaging process. These machines insert products, like flexible packaging as pouches, inside of shipping cases, in order to prevent damage and to optimize transport.


<h2>Flexible packaging solution to load pouches in cases</h2>
Senzani CPTL case packers are used for packing different products in a so-called American cases (a regular slotted container) using top-load filling with a production speed up to 25 cases per minute. With CPTL, three steps of the production process (case opener, filling and sealing) are put together, and several products such as cartons, doypacks, pouches, bags, flowpacks and tins can be packed.

All equipment movements are simultaneous and synchronised, to guarantee high speed and a good case form. The cases are kept in shape in the transfer phases towards the filling area thanks to the transport chains and catenaries.

It’s easy to change the shape and size of the packaging, there is no need for any additional tools. The size changeover set includes instructions on the operator’s manual to avoid mistakes. Photocells detect any irregularities in the case sealing, self-adhesive tape or hot-melt glue. This automatic control system ensures very good reliability.

Case packer machine for pouches

Packaging companies need to pay attention to personalization in shape and design in addition to the attention for the protection of products. The secondary packaging sector faces several challenges to meet customer and marketing demands and regulation standards that come with a large distribution. A good solution in end-of-line packaging is a wraparound case packer that can produce appealing packaging suitable for <em>various</em> configurations.


<h2>Effective wraparound solution for secondary packaging</h2>
The wraparound case packer CPWA from Senzani is a secondary packaging solution. This machine has a production speed of up to 36 cases per minute and can pack a wide range of products such as cartons, tubs, tetra bricks, and bags. Compared to standard case packaging, the wrap-around system ensures solid and firm packaging. In addition, a flat carton wraps the product for protection, providing tighter packaging than a regular box.

In the production process, the operator can easily load horizontal or vertical flat blank magazines with no production cycle interruptions. The picking group takes the flat cases from the magazine, which will then be positioned and folded into a U-shape. Quality control is provided to the folding process of inner and outer flaps, and in the end, the cases are closed with a hot-melt glue application, where during this step, photocells check if the cases are properly closed.

Additionally, changes to adjust for size or format are easily done without any additional tools; this simplifies the use of the machine for the operator.

Wraparound case packer

Choosing a carton closing machine becomes a significant consideration when the closing of a carton requires gentle product handling, flexibility in dealing with all board types, and different flap closing configuration. A fitting carton closing machine needs to include various closing styles to tailor to the producers’ product handling requirements, specific speed, or product type. Like for example the option to choose between a straight-line or right-angle units to close cartons.


<h2>A cartoning solution that handles one, two, or three flap closing configuration</h2>
The High Speed Carton Closing Machine CLM by Viking Masek, is a family of closing machines offering straight-line or right-angle units to close one-, two- or three-flap cartons. It provides plant layout flexibility and capacity to match the required customers speed through its different styles of CLM machines. Key feature parameters offer a maximum speed of 200 bags/min and the capability to handle maximum and minimum dimensions of 300 x 300 x 100 mm (W x L x H) and 50 x 100 x 25 mm, respectively.

The one, two, or three flaps carton closing machine can handle all types of boards and has a turning mechanism that provides gentle handling of the cartons and the products inside. The CLM carton closers can close the carton using lock-style, hot melt, or hot air system. The closing mechanism produces well-formed, square and unblemished cartons that are secure and strong enough to handle shipping yet also suitable for shelf or freezer display. The straightforward format change-over allows for easy carton changes and adjustment.

High speed carton closing machine

There is an increasing demand for a range of different package sizes of the same product. If you are a small-scale producer working with powdery or moderately free-flowing goods, it would be expensive to own and maintain different packaging equipment. You would require a packaging machine which can adapt to industry specific requirements. To adhere to these specific requirements, a flexible and user-friendly packaging solution is needed.


<h2>High-performance and high flexibility</h2>
STATEC BINDER’S SYSTEM-F is a fully automatic vertical form-fill-seal packaging machine. It has a bagging capacity of about 900 bags an hour. It produces pillow bags and gusset bags with or without carrying handle and a filling weight between 5 kg and 50 kg from the flat film.

The flat film to be used for packaging the product is first inflated with the help of a forming shoulder. This process is easily carried out because the forming shoulder is laced with a low friction coating. The initial seal on the film is made by a constantly heated hot-sealing bar, which performs vertical overlapping sealing. The product to be packaged is weighed according to pre-set requirements and is poured into the film via the filling tube. The hot-sealing bar then seals the filled package on the top, while also forming a lower seal for the next flat film. The packaging system also has a built-in blade which ensures that filled bags are separated from the tube. The entire process is carried out with the shortest possible cycle times with the help of an intensive air cooling system.

The Vertical Form Seal Machine has an adjustable format set which allows different package sizes to be produced. The format or production can be changed by just one person in just a few minutes by a rotating magazine. This rotating magazine is installed directly on the machine and holds several format sets of different sizes ready at all times. Although it is primarily aimed to be used for packaging moderately free flowing products such as chemicals, it is also suitable to be used with products such as animal feed, fertilizer and salt.

Vertical form fill seal machine

Palletised loads need to be securely wrapped in order to protect them from shifting, crushing, ripped or loose packing, water damage or infestation.


<h2>Stabilise and fully cover any palletised product load</h2>
The Paglierani stretch hooding machine applies a protective top cover to bags, bundles and boxes on pallets. Holding unstable loads together, the palletised load is totally covered in seconds by the automatic process.

The fully stainless steel construction is Italian designed, yet strong and suitable for the most aggressive environments.

Stretch pallet hooder

If storing and transporting products easily is a problem for your industrial production, then you need palletizing solutions. A pallet is a flat structure, on which containers of the packaged products are stacked to consolidate the product and to make it easier for a forklift to lift the goods for warehousing and transportation. A palletizer is a machine that automates or simplifies the process of stacking product containers onto a pallet. The choice of an industrial palletizer depends on the type of product packaging such as bags, drums, or boxes, the level of automation required, and the in-feed to the palletizer. Palletizers find applications in all major industries including food, chemical, and pharmaceutical.

Palletizing

Wrapping is the final step before your finished products are ready to leave the manufacturing site. Packages are bundled tightly together with a low-density polyethylene wrapper to secure the goods inside during transportation and distribution. Automatic or semi-automatic stretch wrapping machines cloak the palleted load in expandable film at high speeds and precision.

Wrapping

Sometimes in the packing process, product leaks out of the top of a bag that has just been filled. A simple solution like a valve sack packer can contribute to higher efficiency right away.


<h2>Prevent spillage with simple valve sack packing system</h2>
Paglierani's IN series of sack packers use an open sleeve in the bag to introduce the product. Once filled, the bag material pushes against this sleeve so that it functions as a valve that shuts the bag, effectively closing it tightly at the top.

Made with a built-in monitoring and control, this modular equipment can easily be integrated into a production line and provides an easy bagging solution for many different products.

Simple valve sack packer

There are many considerations when handling FIBC's (Flexible Intermediate Bulk Containers) or Big Bags, namely the kind of product, type of bag used, environmental aspects, system capacity and budget constraints. Bags need to be correctly hung, stretched and vibrated during filling to avoid unstable, poorly filled and unstackable bags. The major concerns when discharging bags are dust emissions, product loss and product contamination.


<h2>Safe and effective filling, weighing and discharge of Big Bags</h2>
TBMA has a wide range of expertise in the application of hygienic FIBC handling equipment, with proven reliability in practice, which allows correct assessment of the right system for every situation. TBMA Big-Bag filling systems can be supplied to handle weights ranging from 500 to 2000 kg. Filling capacities up to 70 bags per hour can be achieved depending on the type of product feed and system lay-out.

Hygienic FIBC handling line

Any pre-filled syringe can be filled and closed with this fast and easy machine that helps in manual handling as well as for fully automated conveying of the tubs.


<h2>A processing machine for nested and pre-sterilized syringes</h2>
Rota has decades of experience as a supplier for the pharmaceutical industry. This processing machine for nested and per-sterilized syringes is a translation and integration of Rota’s experience for meeting the customer needs.

They main feature is the use of latest servo motor technology. Serial kinematics robotics (SCARA) and advanced control programming allow the precise execution of each individual processing step. It is provided with automated systems for de-bagging, lid and fleece inlay removal. The machine capacity covers a range of up to 22.000 syringes per hour.

Filling and closing machine for parenterals

Flexible intermediate bulk containers known as FIBC’s are commonly used in a wide variety of industrial processes. The pharmaceutical and bioprocess industries; however, require a higher degree of containment and a more carefully designed container. Experienced biopharmaceutical manufacturers know that equipment designed for general industry use often falls short and rigid containment and transfer solutions for the biotech industry are often awkward and inefficient. Producers that embrace flexible solutions designed specifically for the challenges of our industry will find an advantage over competitors.


<h2>A bulk transport and storage bag with superior product containment</h2>
ILC Dover is an industry leader in contained material handling solutions for high-tech manufacturers and end users including NASA. For transport and storage of bulk materials of a potentially more hazardous nature, the company has developed a bulk bag system with superior containment characteristics. Traditional FIBC’s often do not provide enough containment for use in the pharmaceutical and bioprocess industries. Their use in these industries can cause, compromised facility cleanliness, cross-contamination, and risk of employee exposure to unnecessary hazards. The G2PAC system from ILC Dover provides the same benefits as traditional FIBC’s like integrated lifting features and a 35” cubed size for easy use with standard pallets. However, this system also includes features that make it much more effective at containing products during transfer and storage. An inner liner is included made of ILC Dover’s ArmorFlex material that includes sleeves that are clamped to interfacing process equipment ensuring containment during transfer.  Individual sleeves are included to support both charging and offloading operations. The system can achieve containment levels down to 100ug/m^3 on an 8 hour TWA.

Flexible contained powder discharge into FIBC’s

The cement industry requires efficient and reliable packaging solutions for the transportation and distribution of final products. Customized packing solutions allow cement producers to maximize throughput and avoid disruptions caused by final product dispatch issues.


<h2>A customized inline bag packer with up to 4 spouts</h2>
Claudius Peters’ In-line cement packer, is a modular system for packing bags of cement products. Units are available with up to 4 spouts. The design is fully modular and readily sized to meet the customer’s output demands and available plant space. Filling is achieved with either fine or course material flows and fill weight of each bag is controlled electronically. A fully integrated central de-dusting system is integrated into the machine.

In-line cement packer

The cement industry requires efficient and reliable packaging solutions for transport and distribution of final products. Customized packing solutions allow cement producers to maximize throughput and avoid disruptions caused by final product dispatch issues.


<h2>A customized rotary bag packer with up to 16 spouts</h2>
Claudius Peters’ Rotary cement packer is a modular system for packing bags of cement products. Units are available with up to 16 spouts. The design is fully modular and already sized to meet the customer’s output demands and available plant space. Filling is achieved with either fine or course material flows and the fill weight of each bag is controlled electronically. A fully integrated central de-dusting system is integrated into the machine.

Rotary cement packer

Palletize up to 1,800 large industrial bags per hour at a multi-pick-up configuration.


<h2>The most efficient robotic cells for any palletizing need</h2>
The RPL SERIES robot palletizers from Premier Tech Chronos have combined the innovative engineering and control capabilities with leading-edge bag preparation. These robots can palletize up to 1,800 bags per hour at a multi-pick-up configuration.

The heavy duty robotic cell can simultaneously gather bags, bales or containers from many different incoming product lines. This robot palletizer is compatible with all common standard industrial pallets. All our equipment is PLC controlled with user-friendly human-machine interfaces. The RPL SERIES can handle boxes, bundles, cases, cans, drums, trays, bags, bales etc.

Robot palletizer

Choosing an accurate palletizer can be quite an advantageous move. This one is designed for euro, industrial or chemical pallets and is suitable for any pallet material and bag type currently used in all common industries.


<h2>Compact palletizer combines robotic and traditional palletizing technologies</h2>
The CPL SERIES from PT Chronos is a high-level gripper head palletizer (also called Compact palletizer) which utilizes an ideal combination of robotic and traditional palletizing technologies, optimizing the benefits of both systems. The CPL palletizers feature an innovative automatic gripper technique and are available in two different versions to suit individual performance requirements.

The gripper technique ensures the exact positioning of the bags onto the pallet, particularly the precise positioning of overlapping bags for maximum pallet stability. The CPL SERIES can palletize from 400 up to 2,400 bags per hour (with a multi-pick-up gripper). The optional modules and variable layout configurations facilitate its adaptation to your available space.

Compact palletizer

A palletizer that meets the middle and high-level needs of modern bagging lines. Quite suitable for any type of bag closed either by sewing or heat sealing.


<h2>High-level layer palletizer with bag in-feed</h2>
The HPL SERIES from PT Chronos is designed for bag palletizing in layer formats from 3 to 10 bags per layer for euro, industrial or chemical pallets (others upon request). The High-level layer palletizer is suitable for valve bags and is independent of the kind of bag material.

The standard version modules of the HPL SERIES are equipped with a levelling and flattening device; roller conveyor with turning device; loading roller conveyor; pallet magazine for empty pallets; loaded pallet roller conveyor; operating and maintenance platform and a central control unit. Depending upon the required performance, the modular systems can reach outputs of approximately 2.800 bags per hour.