Integrated packaging system for valve and Ffs bags
Streamline your packaging operations with a versatile system designed to handle a range of products, from cement to pasty substances, ensuring precise filling and sealing while maintaining a dust-free environment.
Packs and Seals Diverse Products Efficiently
The INTEGRA® series from Haver & Boecker is a fully automated packaging solution tailored for diverse industrial needs. Designed for high-efficiency packing of powders, granules, and liquids, it utilizes a modular system with valve bag and tubular film options. The INTEGRA® integrates seamlessly into production lines, offering up to 1,200 bags per hour capacity, ensuring precise filling with advanced SEAL technology. Each unit is encased in a dust-tight housing, featuring automated bag handling and sealing, supported by SIEMENS TIA portal control for streamlined operations. With options for remote diagnostics and monitoring, it supports operational continuity and efficiency. Available in durable materials, it’s engineered for corrosion resistance, making it ideal for cement, chemical, and building material industries, ensuring compliance with industry standards and facilitating easy maintenance with optional engineering support.
Benefits
- Boosts productivity with a throughput of up to 1,200 bags per hour.
- Enhances operational flexibility with configurable valve and tubular film modules.
- Ensures precise product handling and sealing with advanced SEAL technology.
- Minimizes environmental impact with a dust-tight, enclosed system.
- Facilitates remote monitoring and diagnostics for reduced maintenance costs.
- Applications
- Cement,Flour-type products,Building materials,Pasty products,Chemical products,Liquid products,Minerals,Granular products,Powder products
- End products
- Detergent powder,Baking flour,Washing powder,Cornstarch,Tomato paste,Portland cement,Tile adhesive,Wall plaster,Motor oil,Fertilizer granules
- Steps before
- Material Handling,Product Mixing,Product Pre-processing
- Steps after
- Bag Sealing,Quality Inspection,Transport and Storage
- Input ingredients
- cement,building materials,chemical products,powder,flour-type products,granular products,liquid products,pasty products
- Output ingredients
- valve bags,FFS open-mouth bags,5 kg valve bag,film bags
- Market info
- Haver & Boecker is renowned for its expertise in manufacturing advanced industrial ETO equipment, specializing in material handling, packing, and screening technology for industries like mining, construction, and chemicals, known for innovation and quality.
- Automation
- Plug,Play,Fully Automated
- Bag Type
- Valve Bags / FFS Open-mouth Bags
- Capacity
- 300–1200 bags/hour (5-40 bags/min)
- Filling Spouts
- 1 to 4 Spouts
- Enclosure
- Dust-Enclosed Housing
- SEAL Technology
- Securely Closed Valve
- Filling Method
- Turbine or Air Pressure
- Control Technology
- Siemens TIA Portal Control,MEC 4.0
- Expansion Options
- Full Digital Equipment for Monitoring,Remote,and Diagnostics
- Filling Accuracy
- Optimized De-Aeration with Vibrating or Vacuum Rods
- Valve Sealing
- SEAL Upgrade Available
- Working Mechanism
- Plug,Play integration
- Integrated Steps
- Filling,Sealing,Packaging
- Automation Level
- Fully automated
- Changeover Time
- Minimal
- Batch vs. Continuous Operation
- Batch
- Energy Efficiency
- Optimized for reduced consumption
- Control System
- MEC® 4.0 with Siemens TIA portal
- Monitoring and Diagnostics
- QUAT²RO® System Intelligence
- Flexibility in Bag Type
- Valve bags and tubular film
- Cleaning Method
- Dust-tight enclosed housing
- Air Incorporation Control
- Intelligent ventilation
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Type of products
- Building materials,minerals,chemicals
- Machine footprint
- Compact housing
- Number of filling spouts
- 1 to 4
- Bag type compatibility
- Valve bags / Open-mouth bags
- Material of construction
- Paper,woven PP,or PE
- Enclosure type
- Dust-tight housing
- Control panel type
- MEC® 4.0 operating display
- Integration possibilities
- Plug,Play
- Filling module
- T-module (turbine) / L-module (air)
- Bag type
- Valve / Tubular film
- Filling spouts
- 1 to 4 spouts
- Optional upgrades
- SEAL technology
- Automatic saddle height adjustment
- Yes
- QUAT²RO® monitoring
- Available
- QUAT²RO® remote service
- Available
- QUAT²RO® analytics
- Available