Flexible packaging solution for large food volumes

For high-volume food packaging, achieving consistent bag sizes and reducing downtime is critical. This system ensures precise sealing and flexible integration, making it indispensable for efficient production lines handling diverse food products.

Packages and Seals Large Foods and Bulk Products

The FLEX XL from KRONEN GmbH is a versatile packaging machine specifically engineered for continuous packaging of large-volume and bulk food products. This machine stands out with its capability to adjust bag sizes effortlessly, accommodating widths from 200 to 500 mm and unlimited lengths to suit various products including salads, baked goods, and more. Incorporating powerful servo-driven film transport, it precisely controls bag lengths, ensuring consistent quality. Designed for seamless integration into existing production lines, it handles both manual and automated filling processes effortlessly. With a mobile design for operational flexibility, the FLEX XL optimizes energy consumption and features an open construction for quick film changes and easy cleaning. It’s equipped with a PLC and modular components, making it adaptable and easy to maintain. Optional features like modified atmosphere packaging and diverse sealing options enhance its functionality, making it an ideal choice for food processing companies seeking efficiency and reliability.

Benefits

  • Enhances operational efficiency with customizable bag sizes for diverse product needs.
  • Reduces production interruptions with quick and easy film changes.
  • Promotes easy cleaning and maintenance through hygienic design and open construction.
  • Decreases energy costs with low electricity and air consumption.
  • Improves product shelf life with optional gas flushing for modified atmosphere packing.

General


Applications
Pourable foods,Baked goods,Salads,Pet food,Meat,Fruits,Cut salad products,Vegan products,Vegetables,Large-volume products,Bulk products,Fish
End products
Diced mixed vegetables,Baguettes,Packaged chicken breasts,Dry dog food,Granola clusters,Vegan meatballs,Packaged apple slices,Bulk quinoa,Bulk rice,Vacuum-packed fish fillets,Chopped salad kits,Bagged leafy greens
Steps before
Cutting,Weighing,Mixing,Conveying
Steps after
Labeling,Weighing,Crating,Transport
Input ingredients
vegetables,fruits,cut salad products,pourable bulk products,large-volume products
Output ingredients
large packaging sizes,pillow bags,block bottom bags,various bag shapes
Market info
KRONEN is known for manufacturing industrial food processing equipment, specializing in washing, cutting, peeling, and packaging machinery, recognized for innovation, high quality, and efficiency in automated food processing solutions.

Technical Specifications


Capacity
up to 20 bags/minute
Bag size
Width 200–500 mm,Unlimited length
Power
1.6 kW
Voltage
230 V
Frequency
50 Hz
Working pressure
6 bar
Air consumption
150 NL/min
Dimensions
LxWxH 2200 x 1300 x 2500 mm
Film width
Max. 1050 mm
Film thickness
25–120 μ
Film roll inner diameter
76 mm (3”)
Film roll outer diameter
320 mm
Bag length per sealing process
Max. 480 mm
Automation
Allen Bradley PLC
Modular design
Yes
Power,Air Consumption
Low

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Inline Continuous
Cleaning method
Easy to clean,manual
Flexibility for Bag Size
200 mm to 500 mm width,unlimited length
Integrated into production lines
Yes
Mobile capability
Equipped with casters

Material Compatibility


Cleanability
Easy to clean

Physical Characteristics


Machine footprint
2200 x 1300 x 2500 mm
Bag width
200–500 mm
Bag length per sealing process
Max. 480 mm
Casters for mobility
Yes
Control panel type
7-inch full-color touch screen
Discharge method
Discharge belt
Film width
Up to 1050 mm
Bag type
Pillow bags,block bottom bags

Custom Options


Bag Size Adjustability
Width 200-500 mm,unlimited length
Bag Type
Pillow bags,block bottom bags
Integration Flexibility
Production line integration
Film Type Compatibility
PE,PP,laminate,others
Control Panel
7-inch full-color touch screen
Filling Method
Manual or automatic filling
Gas Flushing Connection
Available (MAP)
Modular Accessories
Light barrier,vibration unit,rotary table
Printing,Labeling Systems
Available