Vertical form fill sealer for food packaging

Achieve high-capacity, flexible packaging for diverse food products with a robust vertical form-fill-seal machine that handles various bag styles.

Packages and Seals Diverse Food Products Efficiently

The GEA SmartPacker CX400 is a highly versatile vertical form-fill-seal machine designed to optimize packaging solutions for food processors across multiple industries. With its ability to handle an extensive range of packaging styles, including pillow, gusset, and block bottom bags, this machine supports the packaging of products such as chicken nuggets, grated cheese, and Caesar salad kits.

Boasting a throughput of up to 120 bags per minute, the CX400 excels in high-capacity, continuous operations essential for meeting rigorous production demands. Its integrated GEA Smart Sealing System enhances productivity by minimizing downtime through reliable sealing—even when packaging challenging products with residues like oils and moisture.

Engineered for flexibility and efficiency, the machine features a quick-change system enabling film and format changes within minutes, while the GEA TiroLabel adds seamless, high-speed labeling capability. The durable forming set is reinforced with fiberglass for operation in wet environments, ensuring longevity and reliable performance.

Suitable for food and beverage applications, the CX400 adheres to hygienic design standards, using stainless steel components to prevent contamination and ensure compliance with industry regulations. This machine is an ideal choice for those seeking customized and efficient packaging solutions with low maintenance requirements and robust engineering support.

Benefits

  • Increases output efficiency with up to 120 bags per minute.
  • Minimizes downtime through the GEA Smart Sealing System, ensuring continuous operation.
  • Facilitates rapid production changes with fast film and format switchovers under 5 minutes.
  • Enhances packaging consistency with advanced seal detection and minimal waste.
  • Offers hygienic design features for maintaining high sanitation standards in food processing.

General


Applications
Meat products,Seafood,Salads,Fresh food products,Confectionery,Dairy alternatives,Cheese,Poultry products,Frozen food products,Potato products,Vegetable products
End products
Chicken nuggets,Cheddar cheese cubes,Cooked shrimp,Dairy-free cheese slices,Mixed vegetable packs,Grated cheese,Potato wedges,Pre-sliced deli meat,Plant-based protein patties,Caesar salad kits,Frozen berries,Fish fillets,Bagged lettuce mixes,French fries
Steps before
Product preparation,Weighing,Ingredient mixing
Steps after
Packaging,Palletizing,Distribution
Input ingredients
fresh meat,frozen meat,poultry,vegetable products,fresh salads,cheese,confectionery,chicken nuggets,French fries,grated cheese,cut vegetables,greens,individual quick frozen (IQF) protein products,frozen vegetables,fruits,potato products,meat alternatives,fish,seafood
Output ingredients
pillow bags,gusset bags,blockbottom bags,envelope bags,easy doy bags,quatro seal bags,doy-style bags,pouch styles,stand-up bags,re-closable bags,gas-tight packaging
Market info
GEA is known for its expertise in engineering innovative and sustainable equipment and solutions, focusing on sectors such as food, beverages, pharmaceuticals, and energy, with a reputation for quality, efficiency, and advanced technological applications in industrial processing.

Technical Specifications


Bag width (min./max.)
70/400 mm
Maximum bag weight
5 kg
Maximum speed
up to 120 bags/min
Equipment dimensions H x W x D
2245x1360x2260 mm
Product-in-seal detection
Yes
Forming set material
Fiberglass reinforced
Product applications
Fresh/frozen meat,poultry,vegetables,salads,cheese,confectionery
Bag styles
Pillow,gusset,blockbottom,envelope,easy doy,quatro seal,doy-style

Operating Characteristics


Bag width range
70–400 mm
Bag filling capacity
Up to 5 kg/bag
Bagging speed
Up to 120 bags/min
Packaging versatility
Pillow,gusset,blockbottom,envelope,easy doy,quatro seal,doy-style
Changeover time
Less than 5 minutes
Sealing type
Heat sealing,Smart Sealing System,Ultrasonic Sealing
Product-in-seal detection
Automatic double-bag creation
Integration capabilities
GEA TiroLabel,GEA Zipper unit
Operational uptime
Over 98%

Product type Characteristics


Bag type
Pillow,Gusset,Blockbottom,Envelope,Easy Doy,Quatro Seal,Doy-style
Main applications
Fresh or frozen meat,poultry,vegetable products,fresh salads,cheese,confectionery

Physical Characteristics


Machine footprint
2245x1360x2260 mm
Bag width min/max
70/400 mm
Maximum bag weight
5 kg
Control panel type
Quick menu with recipe management

Custom Options


Bag width range
70–400 mm
Customization in bag styles
Pillow,gusset,blockbottom,envelope,easy doy,quatro seal,doy-style
Maximum bag weight
5 kg
Bag enhancement options
Labelling,printing,adding euro hole,re-closability options
Sealing System
GEA Smart Sealing System,ultrasonic sealing
Add-ons
GEA TiroLabel,GEA Zipper unit,Hygienic design execution
Fast changeover
Less than 5 minutes
Additional tooling options
GEA forming set with insert
Integration with labeling unit
GEA TiroLabel
Automatic film splicing
Fully integrated