High-speed tea bag knot packaging line

Achieve precision and efficiency in tea packaging with a system designed for high-speed knot technology, ensuring superior product quality and versatility across various packaging types, from naked bags to crimped envelopes.

Packages and Knots Tea Bags Efficiently

The C24-E from IMA Group is a high-speed tea bag packaging machine featuring knot technology to cater to tea producers and herbal tea manufacturers. This equipment stands out for its versatility in handling various packaging forms, from naked bags to crimped and heatsealed outer envelopes. It operates by employing knot technology, thus eliminating the need for metal staples and enhancing environmental friendliness.

The C24-E can package up to 400 tea bags per minute, accommodating different tea varieties, including black, green, and herbal blends, like chamomile and peppermint, with ease. The machine integrates seamlessly into production lines with its automatic splicing system, single bag rejection, and vibrating feeding system, ensuring continuous operation and high throughput. It features a data-rich HMI for process monitoring and allows for multi-row cartoning, providing adaptability to different packaging needs.

Energy efficiency is achieved through smart motor controls and reduced compressed air consumption, while built-in video cameras and sensors maintain high product quality. For durability and compatibility with various production environments, it supports sustainable packaging materials, adhering to eco-friendly practices. The C24-E is designed with the user in mind, incorporating safety guards and maintenance-friendly features to ensure reliability and ease of use.

Benefits

  • Enhances production speed and efficiency by packaging up to 400 bags per minute.
  • Minimizes waste and environmental impact with knot technology and sustainable materials.
  • Maintains high product quality with integrated quality control systems and real-time monitoring.
  • Flexible packaging options support various tea types and packaging styles for diverse market needs.
  • Reduces operational downtime with an automatic splicing system and user-friendly HMI interface.

General


Applications
Herbal teas,Herbal blends,Loose leaf tea,Tea,Flavored teas
End products
Green tea bags,Earl grey tea bags,Black tea bags,Rooibos tea bags,Chamomile tea bags,Hibiscus tea bags,Lemon-flavored tea bags,Peppermint tea bags,Ginger herbal tea bags,Lavender herbal tea bags
Steps before
Herb Preparation,Tea Blending,Raw Material Feeding
Steps after
Quality Control,Cartoning,Palletizing
Input ingredients
tea,herbs,sustainable packaging materials
Output ingredients
naked tea bags,crimped outer envelopes,heatsealed outer envelopes,cartons from flat blanks,eco-friendly packages
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Machine speed
Up to 400 bags/minute
Bag type
Naked bags,crimped and heatsealed outer envelopes
Tea bag capacity
Up to approximately 4.0 grams
Filter bag maximum volume
Max. 10.5 cubic centimetres
Power required
Total installed power 23 kW
Average power consumption
5.5 kW
Maximum power consumption
11.5 kW
Compressed air pressure
6 bar
Compressed air consumption
Up to max 650 Nl/min
Machine net weight
Max. 4,250 Kg with crimped/heatsealed outer envelope and cartoning attachment
Automation
PC-controlled,motor-driven safety guards
Efficiency
Advanced automatic splicing system,single bag rejection
Sustainability
Use of sustainable packaging materials

Operating Characteristics


Working mechanism
Knot technology
Automation level
SMS / HMI controlled with video camera monitoring
Changeover time
Not specified
Energy efficiency
No metal staples,reduced resource wastage
Integrated steps
Weighing,knotting,bag rejection,and packaging
Batch vs. continuous operation
Continuous up to 400 bags/minute
Cleaning method
Not specified
Vibrating feeding system
Minimizes product degradation

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Physical Characteristics


Control panel type
PC-controlled,motor-driven safety guards

Custom Options


Control panel type
User-friendly HMI with video integration
Integration possibilities
PC-controlled motor-driven safety guards
Packaging versatility
Naked bags,crimped,and heatsealed envelopes