Automatic hot-fill dosing system for soups and sauces

Ensure consistent portioning and minimize occupational risks when hot-filling soups, sauces, and purees with precise dosing and automated bagging, enhancing both safety and efficiency in food processing operations.

Doses and Bags Hot Foods Safely

The Hot-Fill DOS 3 from JOM Rustfri is an automated system designed for precise dosing and bagging of hot foods, reducing occupational hazards in production environments. Utilizing a suction mechanism, it draws product directly from kitchen kettles, ensuring consistent portion sizes with its touch-screen-controlled dosing. Ideal for soups, sauces, and purees, this system automatically bags, seals, and monitors temperature to maintain food safety standards. With a robust CIP cleaning feature, the Hot-Fill DOS 3 allows for efficient sanitation without disassembly. Engineered from stainless steel, it offers durable performance in food processing and packaging sectors, supporting continuous operation with minimal manual intervention.

Benefits

  • Enhances workplace safety by minimizing direct contact with hot products.
  • Ensures consistent product quality with precise portion control.
  • Increases production efficiency through fully automated bagging and sealing.
  • Simplifies cleaning with a fully automatic CIP system, reducing maintenance time.
  • Maintains food safety standards with integrated temperature monitoring and alarms.

General


Applications
Soups,Sauces,Ready-packed meals,Purees,Hot foods
End products
Chili con carne,Alfredo sauce,Pumpkin soup,Spaghetti sauce,Tomato soup,Apple puree,Beef stew,Cream of mushroom soup,Vegetable curry,Chicken broth,Carrot puree,Mashed potatoes,Korma sauce,Pesto sauce,Bolognese sauce,Marinara sauce,Lentil soup
Steps before
Cooking,Suction hose setup,Temperature check
Steps after
Sealing bags,Transporting packed meals,Cleaning using CIP system
Input ingredients
hot foods,purees,soups,sauces
Output ingredients
HOT-FILL bags,1 kg to 4 kg bags,dosed food portions
Market info

Technical Specifications


Power Supply
CEE plug,32 A fuse,400 Volt
Power Supply
CEE plug,16 A fuse,400 Volt
Cold water
3/4”,2½” bar
Warm water
3/4”,2½” bar
Drain
100 mm in diameter
Air Supply
7 bar,400 l per min.
Bag type
HOT-FILL bags
Automation
Fully automatic
Dosing Range
1 kg to 4 kg bags
Cleaning method
CIP cleaning system
Temperature alarm
Yes,with data logging
Data output
USB connection

Operating Characteristics


Automation level
Fully automatic
Batch vs. continuous operation
Batch
Cleaning method
CIP
CIP/SIP
Fully automatic CIP system
Temperature control
Temperature alarm system
Portion control
Touch screen operation
Integrated steps
Dosing,sealing,and transporting bags

Material Compatibility


Cleanability
Easy to clean with CIP system
Corrosive resistance (e.g. acids)
Stainless steel construction

Physical Characteristics


Control panel type
Touch screen
Discharge method
Automatic conveyor belt

Custom Options


Control panel type
Touch screen
Dosing method
Automatic / Pulse dosing / Weight dosing
Integration possibilities
Direct suction from kettles
Bag type
HOT-FILL bags
Temperature alarm
Available with data logging