Vacuum packaging for industrial cuts of meat

Enhance production efficiency and packaging integrity with a system designed to automate the vacuum sealing of diverse meat cuts, ensuring a longer shelf life and reduced contamination risk. Ideal for streamlining operations in high-volume settings.

Automates Vacuum Packaging and Sealing

The FLOW-VAC® Vacuum Packaging System with Double Transfer to Chambers from ULMA Packaging offers a revolutionary solution for high-speed meat processing lines. Utilizing a seamless automation process, the FLOW-VAC® creates hermetically sealed vacuum packages, ensuring product freshness and safe storage. The system efficiently handles a variety of meat cuts, including steak, pork chops, and poultry, reducing packaging waste with its innovative film consumption feature. It integrates smoothly with existing vacuum chambers, using an automatic double transfer system that pairs packages for simultaneous sealing, boosting productivity. Catering to the needs of industrial meat processors, it supports continuous, high-speed operations with its robust transfer and sealing mechanisms. The flow-pack design prevents contamination of the sealing area and minimizes vacuum leaks, ensuring high-quality sealed packages. This system is customizable to fit specific production requirements and is engineered for easy maintenance, aligning well with sustainable production goals by lowering material stocks and labor needs.

Benefits

  • Increases productivity with automated double transfer system, minimizing manual handling.
  • Reduces packaging waste and costs through efficient film usage and sealing.
  • Ensures product integrity by minimizing contamination and vacuum leaks.
  • Adapts to various meat products, enhancing versatility in production lines.
  • Seamlessly integrates with existing vacuum chambers, optimizing operational flow.

General


Applications
Food packaging,Industrial meat cuts,Meat,Poultry
End products
Bacon,Lamb shanks,Turkey breast fillets,Pork chops,Chicken breasts,Beef brisket,Steak cuts,Processed ham,Sausage packs,Salami
Steps before
Cutting,Trimming,Sorting
Steps after
Sealing,Labeling,Storage
Input ingredients
industrial cuts of meat,products for vacuum packaging
Output ingredients
hermetically sealed packages,vacuum-sealed meat packages,extended shelf life packages
Market info
ULMA Packaging Spain is renowned for designing and manufacturing innovative, customized packaging solutions for the food, pharmaceutical, and non-food industries, emphasizing advanced automation technology, sustainability, and high-quality service.

Technical Specifications


Automation
Automatic double transfer system
Sealing Method
Flow-Vac® system with hermetic longitudinal and transversal seals
Film Feeding
Lower reel,film fed under the product
Transfer System
90° transfer system with buffering belt
Vacuum Chamber Synchronization
Integration with multiple manufacturers
High Productivity
Capability to load up to two vacuum chambers
Film Consumption
Lower film consumption
Contamination Prevention
Film fed under the product to avoid sealing contamination
Sealing Reliability
High-quality hermetic seals
Scrap Collection
Excess film removed and collected

Operating Characteristics


Working mechanism
Flow-Vac® system with lower reel machine
Automation level
Fully automated with double transfer system
Integrated steps
Film feeding,sealing,scrap removal,vacuum chamber loading
Contamination prevention
Film under product to avoid contamination
Batch vs. continuous operation
Continuous inline operation
Transfer system
90º automatic transfer
Sealing type
Longitudinal and transversal hermetic seals

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Product Type
Industrial cuts of meat
Packaging Method
Hermetic vacuum sealing
Product Surface Sensitivity
Low contamination risk
Vacuum Chamber Compatibility
Compatible with various manufacturers

Physical Characteristics


Discharge method
90° transfer system
Synchronization capability
Integration with various vacuum chambers

Custom Options


Integration possibilities
Integration with various vacuum chambers
Transfer system type
90° transfer system
Sealing system
Hermetic seal with high reliability
Film feeding system
Lower reel