Automatic bag splitter for bulk solids handling
Streamline your production line with an efficient solution to split, empty, and de-dust various bagged materials effectively, ensuring minimal residue and optimized handling of solid, granular, and powdered substances.
Splits and Empties Bulk Material Bags
The RSA Automatic Bag Splitter from EXTRAC is designed to efficiently manage the splitting and emptying of bulk material bags across various industries. Featuring a robust heavy-duty splitting screw and a unique cylindrically shaped rotary screen, it ensures thorough bag emptying with minimal residue. This machine excels in handling bags composed of paper, polyethylene, and interwoven plastic, making it perfect for applications in cement, gypsum, lime, and refractory products processing, as well as feed and chemical additive manufacturing.
Capable of integrating seamlessly into continuous processing lines, the RSA manages up to thousands of bags in automated operations, reducing manual handling and enhancing throughput. Its built-in dust collection system or compatibility with centralized de-dusting units maintains a clean working environment. Constructed with high-quality carbon or stainless steel, it offers durability and corrosion resistance even in demanding conditions.
For maintenance ease, the RSA provides quick access to components and requires minimal spare parts, lowering operational downtime. Customization options include rotary cutting blade systems and tailored chassis setups, supported by engineering expertise for specific production requirements.
Benefits
- Enhances operational efficiency by reducing manual bag handling.
- Minimizes product waste with complete bag emptying through patented rotary screens.
- Maintains a cleaner workspace with integrated dust collection.
- Lowers maintenance costs with easy-access design and minimal spare part requirements.
- Offers flexibility with compatibility for various bag materials and sizes.
- Applications
- Lime,Animal feed additives,Building materials,Chemical ad-mixtures,Drymix building materials,Gypsum,Minerals,Fly-ash,Refractory products,Ready-mix concrete,Precast concrete,Cement
- End products
- Cement bags,Mineral ore sacks,Ready-mix concrete bags,Refractory bricks packaging,Gypsum plaster bags,Chemical additive bags,Fly ash bags,Precast concrete elements,Lime powder bags,Animal feed supplement bags,Dry mix mortar bags
- Steps before
- Material unloading,Material transportation,Bag loading onto conveyor
- Steps after
- Dust collection,Material transfer,Bag compaction,Material conveying
- Input ingredients
- single layer bags,multiple layer bags,paper bags,polyethylene bags,polyethylene-lined paper bags,interwoven plastic bags,polyethylene-lined interwoven plastic bags
- Output ingredients
- empty bags,bag contents,collected material
- Market info
- WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.
- Bag type
- Single or multiple layer bags (paper,polyethylene,interwoven plastic)
- Material
- Carbon steel,304L / 316L stainless steel
- Automation
- Automatic
- Screen mesh
- Rotary vibrating screen made of stainless steel
- Noise level
- Low due to use of SINT engineering polymer
- De-dusting system
- Integrated dust collector or centralised de-dusting
- Automation level
- Manual / PLC Controlled
- Batch vs. continuous operation
- Batch
- Cleaning method
- Easy access for manual cleaning
- Energy efficiency
- Low operating noise level
- Changeover time
- Quick access to internal parts
- Paper Bags
- Yes
- Polyethylene Bags
- Yes
- Polyethylene-lined Paper Bags
- Yes
- Interwoven Plastic Bags
- Yes
- Polyethylene-lined Interwoven Plastic Bags
- Yes
- Machine footprint
- Compact
- Material
- Carbon steel,304L/316L stainless steel
- Discharge method
- Screw conveyor,rotary vibrating screen
- Bag handling
- Single or multiple layer bags
- Operating noise level
- Low due to SINT engineering polymer
- Screen type
- Rotating,cylindrically shaped
- Screen material
- Stainless steel
- Screen mesh
- Different sizes available
- Cleaning access
- Easy and quick access to internal parts
- Customization
- Centralised de-dusting system options
- Material construction
- Carbon steel,304L / 316L stainless steel
- Dust collection system
- Integrated fan-operated dust collector or centralised de-dusting system
- Screen mesh size
- Different sizes available
- Rotary cutting blade system
- Additional for interwoven bags
- Bag compactor integration
- Optional COM Bag Compactor
- Control panel type
- Completely pre-wired on-board junction box
- Chassis
- Adjustable
- Bag inlet protection hood
- Available