Automatic bag splitter for bulk solids handling

Streamline your production line with an efficient solution to split, empty, and de-dust various bagged materials effectively, ensuring minimal residue and optimized handling of solid, granular, and powdered substances.

Splits and Empties Bulk Material Bags

The RSA Automatic Bag Splitter from EXTRAC is designed to efficiently manage the splitting and emptying of bulk material bags across various industries. Featuring a robust heavy-duty splitting screw and a unique cylindrically shaped rotary screen, it ensures thorough bag emptying with minimal residue. This machine excels in handling bags composed of paper, polyethylene, and interwoven plastic, making it perfect for applications in cement, gypsum, lime, and refractory products processing, as well as feed and chemical additive manufacturing.

Capable of integrating seamlessly into continuous processing lines, the RSA manages up to thousands of bags in automated operations, reducing manual handling and enhancing throughput. Its built-in dust collection system or compatibility with centralized de-dusting units maintains a clean working environment. Constructed with high-quality carbon or stainless steel, it offers durability and corrosion resistance even in demanding conditions.

For maintenance ease, the RSA provides quick access to components and requires minimal spare parts, lowering operational downtime. Customization options include rotary cutting blade systems and tailored chassis setups, supported by engineering expertise for specific production requirements.

Benefits

  • Enhances operational efficiency by reducing manual bag handling.
  • Minimizes product waste with complete bag emptying through patented rotary screens.
  • Maintains a cleaner workspace with integrated dust collection.
  • Lowers maintenance costs with easy-access design and minimal spare part requirements.
  • Offers flexibility with compatibility for various bag materials and sizes.

General


Applications
Lime,Animal feed additives,Building materials,Chemical ad-mixtures,Drymix building materials,Gypsum,Minerals,Fly-ash,Refractory products,Ready-mix concrete,Precast concrete,Cement
End products
Cement bags,Mineral ore sacks,Ready-mix concrete bags,Refractory bricks packaging,Gypsum plaster bags,Chemical additive bags,Fly ash bags,Precast concrete elements,Lime powder bags,Animal feed supplement bags,Dry mix mortar bags
Steps before
Material unloading,Material transportation,Bag loading onto conveyor
Steps after
Dust collection,Material transfer,Bag compaction,Material conveying
Input ingredients
single layer bags,multiple layer bags,paper bags,polyethylene bags,polyethylene-lined paper bags,interwoven plastic bags,polyethylene-lined interwoven plastic bags
Output ingredients
empty bags,bag contents,collected material
Market info
WAMGROUP is known for its expertise in manufacturing bulk material handling and processing equipment, including screw conveyors, dust collectors, and valve systems, with a strong reputation for innovation, quality, and global market presence.

Technical Specifications


Bag type
Single or multiple layer bags (paper,polyethylene,interwoven plastic)
Material
Carbon steel,304L / 316L stainless steel
Automation
Automatic
Screen mesh
Rotary vibrating screen made of stainless steel
Noise level
Low due to use of SINT engineering polymer
De-dusting system
Integrated dust collector or centralised de-dusting

Operating Characteristics


Automation level
Manual / PLC Controlled
Batch vs. continuous operation
Batch
Cleaning method
Easy access for manual cleaning
Energy efficiency
Low operating noise level
Changeover time
Quick access to internal parts

Material Compatibility


Paper Bags
Yes
Polyethylene Bags
Yes
Polyethylene-lined Paper Bags
Yes
Interwoven Plastic Bags
Yes
Polyethylene-lined Interwoven Plastic Bags
Yes

Physical Characteristics


Machine footprint
Compact
Material
Carbon steel,304L/316L stainless steel
Discharge method
Screw conveyor,rotary vibrating screen
Bag handling
Single or multiple layer bags
Operating noise level
Low due to SINT engineering polymer
Screen type
Rotating,cylindrically shaped
Screen material
Stainless steel
Screen mesh
Different sizes available
Cleaning access
Easy and quick access to internal parts
Customization
Centralised de-dusting system options

Custom Options


Material construction
Carbon steel,304L / 316L stainless steel
Dust collection system
Integrated fan-operated dust collector or centralised de-dusting system
Screen mesh size
Different sizes available
Rotary cutting blade system
Additional for interwoven bags
Bag compactor integration
Optional COM Bag Compactor
Control panel type
Completely pre-wired on-board junction box
Chassis
Adjustable
Bag inlet protection hood
Available