Stationary entry packaging system for valve bags
Optimize your packaging workflow with a high-speed, modular filling system designed for precision weighing, filling, and sealing of bulk materials, ensuring consistent product integrity and operational efficiency.
Efficiently Packs, Weighs, and Seals Bulk Materials
The ELEMENTRA® series from Haver & Boecker offers an innovative solution for precision packing in various industries, including cement, building materials, chemicals, and food. This stationary and in-line packing system excels at handling bulk materials, whether in powder or granule form, using advanced modular filling techniques. Its design allows you to integrate seamlessly into existing production lines, thanks to its configurable modules and optional digital enhancements like QUAT²RO® System Monitoring for real-time data tracking.
Specifically engineered for flexibility, it caters to valve bags and big bag filling, providing throughput capabilities ranging from 200 to 1,000 bags per hour. The system’s robust construction is augmented by MEC 4.0 weighing electronics, ensuring accurate and reliable measurements. For enhanced operational efficiency, it offers automatic bag placement and sealing technologies, like the optional SEAL technology, safeguarding your product after filling.
Additionally, this system supports various customization options, from filling modules to bag handling configurations, ensuring it meets diverse application needs. Its energy-efficient components and optional features like ROTO-LOCK® ensure minimal spillage and maintenance. Ideal for producing Portland cement, tile adhesives, fertilizers, and even food products like instant coffee and powdered milk, ELEMENTRA® positions itself as a world-class solution for high-efficiency, high-accuracy packing operations.
Benefits
- Enhances production efficiency with configurable modules tailored to specific material types.
- Minimizes product loss through precise filling and optional SEAL technology for secure sealing.
- Facilitates seamless integration and scalability with modular design adaptable to existing lines.
- Optimizes production monitoring with real-time data access via QUAT²RO® System Monitoring.
- Decreases maintenance needs with durable ROTO-LOCK® technology, reducing operational interruptions.
- Applications
- Food industries,Building materials,Bulk materials,Chemical products,Minerals,Cement
- End products
- Powdered milk,Grains,Silica sand,Plastic granules,Portland cement,Flour,Tile adhesive,Rice,Industrial salt,Mortar mix,Instant coffee,Baking powder,Fertilizers,Calcium carbonate
- Steps before
- Material Preparation,Dosing,Mixing
- Steps after
- Valve Closing,Palletizing,Warehouse Storage
- Input ingredients
- cement,building materials,chemical products,powder-type products,granular products,loose bulk materials,minerals
- Output ingredients
- valve bags,big bags,large containers
- Market info
- Haver & Boecker is renowned for its expertise in manufacturing advanced industrial ETO equipment, specializing in material handling, packing, and screening technology for industries like mining, construction, and chemicals, known for innovation and quality.
- Capacity
- 200 to 1,000 bags/hour
- Filling speed
- 3-16 bags/min
- Bag type
- Valve bags / Big bags
- Filling module
- Turbine / Air pressure
- Automation
- Manual / Automatic
- Number of filling spouts
- Up to 4
- SEAL technology
- Optional
- System Monitoring
- QUAT²RO® Monitoring
- Weighing electronics
- MEC 4.0
- Control panel type
- Touch-screen
- Ventilation
- Intelligent ventilation
- Lighting
- Intelligent lighting
- Working Mechanism
- Stationary packaging with modular filling plant
- Automation Level
- Manual / Automatic
- Batch vs. Continuous Operation
- Inline Continuous
- Cleaning Method
- Optional Valve Closing Technology
- Integrated Steps
- Bag discharge belt,control technology
- Filling Module Flexibility
- Configurable with various modules
- Product Type Flexibility
- Granular and powder-type products
- Capacity Range
- 200-1,000 bags/hour
- Modularity
- Expandable,includes various dosing systems
- Abrasion resistance
- High
- Biological compatibility
- N/A
- Corrosive resistance (e.g. acids)
- Optional coating available
- Cleanability
- Easy to clean
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Machine footprint
- Compact design
- Filling Spouts
- Up to 4 spouts
- Bag Size Compatibility
- 200–1,000 bags/hour
- Weight Capacity
- Small and big bags
- Control panel type
- Touch-screen panel
- Filling Module Design
- Modular design
- Filling module
- Turbine (T-module) / Air Pressure (L-module)
- Bag type
- Valve bags / Big bags
- Control technology
- Advanced control panel
- SEAL technology
- Yes / No
- Filling spouts
- 1 to 4
- Automatic bag placing
- Manual / Automatic
- Module integration
- Inline packer / Single-spout
- Saddle height adjustment
- Automatic
- Bag applicator
- Optional
- ROTO-LOCK® system
- Spillage-free / Low maintenance
- QUAT²RO® Monitoring
- Real-time data tracking
- QUAT²RO® Remote Service
- Available
- QUAT²RO® Analytics
- Available
- Dosing systems
- Various options
- Inflatable sleeve
- Yes / No
- Hooks type
- Rigid / Swivelling / Alternating
- Filling head
- Movable
- Vibrator table
- Available
- Conveying device
- Included
- Weighing electronics
- MEC 4.0
- System Monitoring
- Optional QUAT²RO®