High-speed heatsealed tea bag packaging

Achieve unparalleled efficiency in your tea packaging line with a high-speed system that creates double-chamber bags without aluminum staples, ensuring enhanced product safety and flexibility in various carton types.

Packages and Cartons Double-Chamber Tea Bags

The C2000 from IMA Tea & Herbs is a high-speed packaging machine designed to streamline the production of heatsealed, double-chamber tea bags without aluminum staples. Uniquely equipped with an automatic splicing system, it ensures continuous operation and reduces the need for constant manual oversight. Capable of producing up to 450 bags per minute, the C2000 caters to tea and beverage manufacturers seeking versatility and efficiency in their packaging processes. A broad selection of carton styles can be achieved thanks to the cartoning unit’s flexibility, allowing it to handle various end-products like black, green, herbal, chamomile, and fruit-flavored tea bags. Integration into existing production lines is seamless, facilitated by a PLC system for precise control and monitoring. With a focus on reducing power consumption and maintenance requirements, the machine offers significant operational savings and increased production reliability. Perfect for applications across the tea, beverage, and food industries, the C2000 ensures high product quality and packaging consistency with its dedicated product control devices. Optional customization and engineering support are available to meet specific production needs.

Benefits

  • Enhances production efficiency with outputs up to 450 bags per minute, reducing bottlenecks in high-demand operations.
  • Supports flexible packaging solutions, enabling a wide range of carton styles and sizes to meet diverse market needs.
  • Decreases labor costs thanks to a fully automatic splicing system that allows one operator to manage multiple machines.
  • Minimizes maintenance downtime with robust design and reliable operation, ensuring consistent performance.
  • Increases product quality and consistency with dedicated control devices that monitor and adjust packaging reliability.

General


Applications
Beverages,Tea,Herbal tea
End products
Green tea bags,Black tea bags,Fruit-flavored tea bags,Chamomile tea bags,Herbal infusion tea bags
Steps before
Tea blending,Tea leaf cutting,Ingredient preparation
Steps after
Carton packing,Quality control,Palletizing
Input ingredients
tea leaves,cotton thread,adhesive paper,filter paper,packaging materials,flat blanks
Output ingredients
heatsealed double-chamber tea bags,crimped envelopes,cartoned tea bags
Market info
IMA is known for its expertise in manufacturing automated packaging machines and solutions, particularly for the pharmaceutical, cosmetics, food, tea, and coffee industries, offering innovative, high-quality equipment and comprehensive customer service.

Technical Specifications


Machine speed
Up to 450 bags/minute
Tea bag capacity
Up to approximately 4.0 grams
Filter bag maximum volume
14.3 cubic centimeters
Total installed power
18 kW
Compressed air (without outer envelope) duty pressure
6 bar
Compressed air (without outer envelope) consumption
Max 500 Nl/min
Compressed air (with outer envelope) duty pressure
6 bar
Compressed air (with outer envelope) consumption
Max 400 Nl/min
Machine net weight
Max. 6,300 Kg
Automation level
Fully automatic splicing system
Packaging versatility
Countless carton styles and sizes from flat blanks

Operating Characteristics


Automation level
Fully automatic
Changeover time
Quick and efficient
Batch vs. continuous operation
Continuous
Cleaning method
Manual
Energy efficiency
High

Material Compatibility


Density/particle size
0.5–2.5 g/cm³ / 50–1000 µm

Product type Characteristics


Container type
Double-chamber tea bags

Physical Characteristics


Machine footprint
N/A
Control panel type
Integrated PC for working cycle logic and quality control
Compact footprint
Yes
Discharge method
Crimped envelopes/naked bags

Custom Options


Control panel type
Integrated PC for working cycle logic and quality control.
Carton style adaptability
Various styles and sizes from flat blanks.
Integration possibilities
Automatic splicing system for packaging materials for enhanced efficiency.