Sanitary bulk bag filling system

Streamline your powder handling process with a system designed to improve stability and accuracy while reducing dust during bulk bag filling and packaging operations.

Fills, Weighs, and Densifies Bulk Bags

The RELCO® Bulk Bag Filler from Kovalus Separation Solutions is engineered for precise and sanitary filling of bulk bags, catering to diverse industries such as dairy, food, beverage, and more. This equipment is designed with robust stainless steel construction, ensuring corrosion resistance and compliance with 3A standards and USDA guidelines. It features a rotating bag loop hanger system for efficient loading, while its integrated scale controller ensures accurate weight measurements. Equipped with a tool-free disassembly design, the filler facilitates easy cleaning and maintenance. The filler includes a unique bag inflation venturi with a HEPA filter, reducing bridging and enhancing dust control during operations. It handles various bulk bag sizes with an adjustable scissor lift for consistent operator interface. Optional integrated palletizing systems are available for enhanced operational synergy.

Benefits

  • Optimizes production efficiency with precise and accurate bag filling and weighing.
  • Enhances operational safety and hygiene with easy-to-clean, tool-free disassembly.
  • Minimizes product waste and contamination with advanced dust control and bag inflation systems.
  • Increases flexibility for varied production needs with adjustable bag size capacities.
  • Ensures compliance with industry standards, supporting diverse application requirements.

General


Applications
Food,Sour gas,Environmental,Gas,Textile,Automotive,Beverage,Metals,Oil,Biogas,General industrial,Pulp,Mining,Paper,Life sciences,Dairy
End products
Powdered milk,Metal powders,Paper additives,Chemical powders,Mineral powders,Car polish powders,Powdered sugar,Plastic granules,Whey powder,Textile processing powders,Gas purification powders,Protein supplements,Cleaning agents,Powdered flavors,Drink mixes,Environmental absorbents
Steps before
Powder Blending,Powder Gassing,Purification,Drying
Steps after
Packing,Palletizing,Sterilization
Input ingredients
powder,dry bulk materials,bulk bag
Output ingredients
filled bulk bags,packaged powder,stable bulk bag
Market info
Kovalus Separation is known for manufacturing industrial engineered-to-order (ETO) separation equipment, specializing in tailored solutions for complex filtration and separation needs, with a strong reputation for innovation, quality, and reliability in various industries.

Technical Specifications


Material
Stainless steel
Construction
Corrosion resistant
Scale Controller
Fixed-load cell set
Disassembly Design
Tool-free
Bag Loop System
Rotating bag loop hanger
Filler Head Connection
Tool-free exchangeability
Venturi Inflation
HEPA filter
Bag Bottom Densifying
Hydraulic scissor
Scissor Lift Adjustment
45 to 72 inches
Pneumatic Thumper
Reduces product buildup
Dust Collection
Automated control valve
Safety Circuit
E-Stop
Enclosure Rating
NEMA 4

Operating Characteristics


Automation level
PLC-controlled
Batch vs. continuous operation
Batch
Changeover time
Tool-free disassembly
CIP/SIP
Tool-free for ease of cleaning
Air incorporation control
HEPA filter for sanitary air
Cleaning method
Tool-free disassembly

Material Compatibility


Abrasion resistance
Yes
Biological compatibility
Yes
Cleanability
Tool-free disassembly
Corrosive resistance (e.g. acids)
Stainless steel construction
Density/particle size
Variable

Physical Characteristics


Control panel type
PLC/HMI
Compact footprint
Yes
Material
Stainless steel
Construction
Robust,corrosion-resistant
Access platform
Stainless steel
Inflation system
Venturi and HEPA filter
Bag loading system
Rotating bag loop hanger
Filler head connection
Tool-free
Bag bottom densifying platform
Hydraulic scissor
Scissor lift adjustment
Automatic
Bag size compatibility
45 inch to 72 inch

Custom Options


Control panel type
PLC/HMI
Integration possibilities
Tool-free filler head connection
Bag type adjustment
Rotating bag loop hanger system
Compact footprint
Tool-free disassembly design
Construction material
Stainless steel