Valve bag filling system for cement and chemicals
Optimize your material handling with precision filling and sealing, ensuring secure packaging for powder and granular products while maintaining the integrity and flow of your industrial operations.
Packs and Weighs Valve Bags Efficiently
The ELEMENTRA® series by Haver & Boecker is a modular valve bag filling solution designed to optimize packing operations for diverse industries such as building materials, chemicals, cement, and food processing. This versatile system offers both manual and automatic configurations, with capabilities to fill, weigh, and seal from 200 to 1,000 bags per hour using advanced inline technology. Its integration into production lines is seamless due to its configurable modules, which cater to both powder and granular products. The ELEMENTRA® is equipped with MEC 4.0 weighing electronics and can be expanded with up to four filling spouts, ensuring precise and contamination-free packaging. The optional SEAL technology guarantees product protection by securely sealing the bag valve post-filling. With stainless steel options for enhanced chemical resistance and QUAT²RO® system monitoring for real-time data analytics, this equipment supports an efficient, continuous packing process, meeting industry standards for safety and cleanliness.
Benefits
- Enhances operational efficiency with customizable modular design for complex packaging needs.
- Ensures product integrity and safety with SEAL technology for secure valve closure.
- Lowers maintenance requirements through durable construction and minimal spillage design.
- Increases productivity with real-time monitoring and analytics via QUAT²RO® system.
- Adaptable to diverse material types, supporting a wide range of industrial applications.
- Applications
- Chemicals,Pharmaceuticals,Building materials,Construction chemicals,Bulk materials,Agricultural products,Food and beverages,Minerals,Cement
- End products
- Baking flour,Fertilizer granules,Starch powder,Baking powder,Animal feed supplements,Plaster of paris,Pre-mixed concrete components,Dry chemical additives,Portland cement,Bentonite clay,Fire retardant compounds,Mortar mix,Limestone powder,Pharmaceutical excipients,Calcium carbonate
- Steps before
- Material sorting,Material grinding,Product blending,Material drying,Granulating
- Steps after
- Valve bag sealing,Bag weighing,Palletizing,Quality inspection,Storage
- Input ingredients
- cement,building materials,chemical products,loose bulk materials,minerals
- Output ingredients
- valve bags,big bags,filled bags
- Market info
- Haver & Boecker is renowned for its expertise in manufacturing advanced industrial ETO equipment, specializing in material handling, packing, and screening technology for industries like mining, construction, and chemicals, known for innovation and quality.
- Packing capacity
- 200–1,000 bags/hour (3-16 bags/min)
- Filling module (powder-type products)
- Turbine-based
- Filling module (granular products)
- Air pressure
- Number of filling spouts
- Up to 4
- Automation
- Manual / Automatic bag placing
- Weighing electronics
- MEC 4.0
- Control technology
- Siemens TIA portal control
- Ventilation
- Intelligent ventilation system
- Lighting
- Intelligent lighting system
- Bag type
- Valve bags
- Filling accuracy
- Weight-accurate
- Dosing systems
- Various (modular)
- Packaging speed
- 3-16 bags/min
- Filling capacity
- 200-1,000 bags/hour
- Manual vs. Automatic Operation
- Manual/Automatic bag placing
- Number of filling spouts
- Up to 4 spouts
- Modularity
- Flexible modular system
- Integration
- Optional digital equipment
- Bag type compatibility
- Valve bags,big bags
- Remote Monitoring
- QUAT²RO® Monitoring
- Service Support
- Worldwide OEM-own full service
- Cleaning efficiency
- Safe and clean packaging
- Weight accuracy
- MEC 4.0 weighing electronics
- Density/particle size
- 0.5–2.5 g/cm³ / 50–1000 µm
- Powder-type product compatibility
- Yes
- Granular product compatibility
- Yes
- Compact footprint
- Stationary system
- Control panel type
- Large touch-screen panel
- Discharge method
- Bag discharge belt
- Machine configuration
- Modular system with multiple modules
- Filling module options
- T-module (turbine),L-module (air pressure)
- Filling modules
- T-module (turbine) / L-module (air pressure)
- Automatic operation
- Automatic bag placing / manual operation
- Expandable filling spouts
- Up to 4 filling spouts
- Valve closing technology
- SEAL technology
- Saddle height adjustment
- Automatic for different bag lengths
- Bag applicator
- Available
- ROTO-LOCK® system
- Spillage elimination / Low maintenance
- System Monitoring
- QUAT²RO® Monitoring / Remote Service / Analytics
- Filling head
- Movable / Swiveled
- Control technology
- MEC 4.0 weighing electronics
- Touch-screen panel
- Large / Intuitive operation
- Dosing systems
- Various / Modular integration